Material Characteristics

The clean shed usually adopts industrial aluminum profiles, stainless steel squares or iron squares sprayed as the frame materials, which are solid, beautiful, non-rusting and non-dust-producing. In addition, the clean shed also adopts anti-static drape or acrylic board, which provides good anti-static effect and high transparency, as well as good flexibility and durability, and is not easy to deform or aging.

Material Advantages

• Stability and durability: The selection of aluminum profiles and stainless steel squares ensures the solidity and long-term durability of the clean shed, which is not easy to rust even in a wet environment.

• Anti-static performance: the use of anti-static drapes or acrylic panels not only has a high degree of transparency, but also effectively prevent the accumulation of static electricity, which is particularly important for the electronics industry and other static-sensitive areas.

• Easy to install and move: The design of the clean shed allows for quick assembly and disassembly, and the bottom is equipped with universal wheels for easy movement and redeployment on different occasions, which greatly enhances its flexibility and practicality.

• Modular design: The modular design of the cleanroom allows it to be easily expanded or adjusted to different cleanliness requirements, while also increasing its reuse value.

• Highly efficient air filtration system: Through the FFU fan filter unit, the clean room can effectively filter airborne contaminants, maintain a high level of cleanliness inside, and ensure the quality of the production environment.

• Structural Characteristics

  The structure of the clean room mainly includes aluminum alloy frame, anti-static drape, fan filter unit (FFU), purification lamp and other components. Its shell is usually painted in a specific color and can be suspended or ground-supported for compactness and ease of use. Clean booths can not only be used individually, but can also be linked together to form a strip-like clean area.

• Areas of Application

  Clean rooms are used in a wide variety of applications where airborne particle contamination needs to be controlled. In electronics factories, they are often used in assembly line work areas, inspection benches, and other places where localized high cleanliness is required. In food factories, clean rooms help to ensure food safety and compliance with GMP food QS standards. In laboratory environments, clean booths provide researchers with a dust-free, germ-free experimental environment, improving the success rate of experiments and the accuracy of data.

• Advantages

  The advantage of the clean shed is its modular design, which makes it easy to install and dismantle, and it can be reused, which is highly economical. In addition, its simple structure is easy to maintain and manage, and it can quickly respond to the needs of different production processes for clean environments.

• Installation Location

  The clean shed should be installed in a dry, ventilated, well-lit environment, avoiding direct sunlight. The installation location should also meet the special requirements of the relevant industries, such as anti-static, anti-corrosion and so on.

• Foundation construction

  Clean shed foundation construction should be in line with the design requirements to ensure that the foundation is level, solid, horizontal. After the foundation construction, acceptance should be carried out, and the installation of clean shed can be carried out only after passing.

• Frame installation

  The frame of the clean shed is made of steel, and the verticality and horizontality of the frame should be ensured during installation. After the installation of the frame is completed, anti-corrosion and anti-rust treatment should be carried out.

• Ceiling and wall plate installation

  The roof and wall plate should be made of purification plate or other materials that meet the clean requirements. When installing, the flatness and tightness of the joints of the ceiling and wall plate should be ensured to avoid any loopholes.

• Air purification system installation

  The interior of the clean shed should be equipped with an air purification system, including high-efficiency filters, air showers, ultraviolet disinfection lamps and so on. When installing, make sure the connection between components is tight to avoid air leakage.

• Lighting system installation

  The interior of the clean room should be equipped with a lighting system, including LED lamps and lanterns. When installing, the waterproof and dustproof performance of the lamps and lanterns as well as the uniformity of illumination should be ensured.

• Electrical system installation

  The electrical system of the clean room should meet the relevant national standards and industry requirements. When installing, it should ensure the stability and safety of power supply, as well as the normal operation of each electrical equipment.

• Grounding treatment

  The grounding treatment of the clean room should meet the design requirements to ensure the safe operation of the equipment inside the clean room.

• Acceptance and debugging

  Clean shed installation is completed, acceptance should be carried out. After acceptance, the clean shed debugging to ensure that the normal operation of the system to achieve the desired clean effect.

• Cleanliness Testing

  Cleanliness is the core indicator of a clean room, and the cleanliness level of a clean room is usually assessed through particle concentration monitoring. Depending on the cleanliness level, the number of dust particles in the air is tested to ensure that the cleanliness of the air in the cleanroom meets the expected standards.

• Differential Static Pressure Measurement

  Differential static pressure is the difference in pressure between different areas in a clean room, which is important for preventing contamination from spreading and ensuring airflow direction. The differential pressure between different areas is detected to ensure the airflow direction in the clean room and to prevent the spread of contaminants.

• Air velocity or air volume detection

  Wind speed or air volume is an important factor affecting the air circulation in the clean room, through the measurement of the wind speed and air volume of the air supply and return air, in order to ensure the reasonable distribution of air and the effect of air exchange.

• Temperature and humidity detection

  The control of temperature and humidity is an important part of the environmental management in the clean room, detecting whether the temperature and humidity in the clean room are in accordance with the design requirements, in order to ensure the normal progress of the production process.

• Noise Detection

  Noise level control is also part of the environmental management of the clean room, testing the noise level in the clean room to ensure the comfort of the working environment.

• Illumination Detection

  Illumination refers to the lighting intensity in the clean room, test the lighting intensity in the room to ensure that the working area has enough brightness.

• Microbiological Testing

  Microbiological testing includes the detection of planktonic and settled bacteria to assess the level of microbiological control in the cleanroom.

• Surface Microbiology

  Surface microbiological testing evaluates the microbiological contamination of cleanroom surfaces, which is essential to prevent the spread of microorganisms and protect product quality.

• Anti-static Testing

  Anti-static testing is an important step to ensure that static charges in the cleanroom do not affect external equipment and products.

• Comprehensive Testing

  Comprehensive testing is a comprehensive check and evaluation of the above indicators to ensure that the clean room meets the expected cleanliness and environmental quality requirements.

• Inspection Period and Frequency

  Depending on the cleanliness level and production requirements, the inspection cycle and frequency of the clean room will be different. Typically, cleanroom inspections need to be carried out on a regular basis to ensure that they continue to meet the expected cleanliness and environmental quality standards.

• Inspection Report

  Upon completion of the inspection, an inspection report should be issued to record in detail the results of each indicator and whether it meets the expected standards, so as to facilitate subsequent management and improvement.