• Material selection

  Industrial aluminum profiles, such as 4040 and 4080, are usually used for the frame of a clean room, and are widely used because they are strong, beautiful, non-rusting and non-dust-producing. In addition, there are also larger sizes of profiles such as 8080, 6060, 9090 and 100100, which are suitable for larger cleanrooms or situations where heavier equipment needs to be carried.

• Structural features

  The top of a clean room is usually equipped with an FFU, which is an integrated fan and filter unit responsible for forcing the air to flow and pass through a high efficiency filter to achieve the required level of cleanliness.FFUs are generally available in sizes of 1175575250mm, with filtration efficiencies of up to 99.99%, and air velocities of up to 1,200 m3/h.

• Installation and Maintenance

  The assembly structure design of the clean booth makes it very easy to install and can significantly shorten the construction period. In addition, due to the modular structure, the clean room is not only easy to expand and improve the purification level, but also has a high reuse value. For internal lighting, a purified lighting system is often used to ensure a dust-free environment while providing sufficient light sources.

• Structural features

  The structural design of a cleanroom is intended to provide enough space to accommodate the necessary technical equipment while ensuring air flow and cleanliness. Their frames are usually made of industrial aluminum or other non-rusting, non-dust-producing materials with large interior spaces that are easy to clean and maintain.

• Applications

  Clean rooms are widely used in industries that require high cleanliness environments, such as electronics, pharmaceuticals, food processing, aerospace, and others. In these industries, clean booths can provide a dust-free and sterile working environment, reduce particles, and improve product quality and productivity.

• Environment Preparation

  Before starting the installation of a clean shed, the installation environment needs to be cleaned and disinfected to reduce the level of dust and bacteria in the air and to ensure basic cleanliness conditions. At the same time, it is important to ensure that the construction site is large enough and that environmental conditions such as temperature, humidity and ventilation meet the requirements.

• Material Selection

  The choice of materials is directly related to the quality and service life of the clean room. Commonly used materials include stainless steel, aluminum alloy, glass, polycarbonate and so on. According to the use and requirements of the clean room, select the appropriate material, and ensure that the material's cleanliness level, chemical resistance, high temperature resistance, easy to clean and durability.

• Structural Installation

  Structural installation is the core part of clean room installation and involves the installation of walls, ceilings and floors. The installation ensures the solidity and stability of the structure, as well as the verticality, levelness and flatness of the structure.

• Filtration System Installation

  The filtration system is a vital component of the clean room, responsible for removing fine dust and bacteria from the air and ensuring the cleanliness level inside the clean room. When installing the filter system, choose the right type and size of filter and make sure that the filter is installed in the correct position and direction, and use sealing materials to ensure that there is no air leakage.

• Installation of doors, windows and sealing materials

  The installation of doors, windows and sealing materials is very critical to maintaining the cleanliness of the interior of the clean room. Select windows and doors with good sealing performance, and use special tools to tightly fit the sealing material to the frame and openings of the clean room.

• Lighting Installation

  Lighting equipment should be installed to ensure adequate illumination and uniformity, and also to ensure that the lighting equipment is waterproof and dustproof performance.

• Workbench and equipment installation

  According to the use and requirements of the clean room, install the workbench and other necessary equipment, and carry out debugging and testing to ensure the normal operation of the equipment.

• Debugging and Testing

  After the installation of the clean room is completed, comprehensive debugging and testing is required, including the detection of cleanliness, temperature, humidity and other parameters to ensure that the performance of the clean room meets the requirements.

• Maintenance and Repair

  Regular cleaning and maintenance of the clean room, to keep its internal cleanliness and hygiene, and timely replacement of damaged or aging parts, to ensure long-term stable operation of the clean room.

Clean Room Measurement Standards

• Clean room cleanliness measurement is a specialized work, which needs to be carried out by using specific instruments and methods. Generally speaking, the cleanliness measurement of clean room includes the inspection of temperature, humidity, noise, wind speed, air quality and other aspects.

• Temperature and humidity measurements require the use of high-precision thermohygrographs and measurements at different locations to improve accuracy. Noise measurement requires the use of a sound level meter, and to avoid external noise interference, after several measurements to take the average value. Wind speed measurement is carried out by anemometers at different locations and heights to ensure a comprehensive understanding of the wind speed distribution in the clean room. Air quality testing includes the measurement of particles, microorganisms, chemical substances, etc., using specialized air quality testing instruments.