Aluminum Profile Specifications

The common aluminum profile sizes are 4040 and 4080, which are usually able to meet the needs of small and medium-sized cleanrooms. For large cleanrooms, larger aluminum profiles such as 8080, 9090 and 100100 profiles are required for customization to ensure a strong and stable structure.

Material Characteristics

• Aluminum profiles: with its light weight, high strength, not easy to rust and other characteristics, has become the ideal choice for clean shed frame. Aluminum profiles are easy to process and shape, and can be adapted to different forms of clean shed construction needs.

• Stainless steel square: has good corrosion resistance, especially suitable for high humidity or the presence of volatile gases in the workshop environment. Commonly used in food processing, cosmetics industry, scientific research and testing and other fields.

• Iron square pass: through multi-layer pickling electrostatic spraying treatment, increased corrosion resistance, although the hardness and cost is relatively low, but in some cases is still a cost-effective choice.

• Cold rolled steel plate and stainless steel plate: as the common plate of clean shed, the thickness is generally 0.8~1.5mm. these plates can effectively isolate the outside world contamination, to maintain the cleanliness inside the clean shed.

• Application of clean room in food processing industry

  In the food processing industry, the clean shed ensures that food meets hygiene standards in all aspects of production, packaging and storage by strictly controlling airborne dust, microorganisms and other contaminants, thus providing consumers with safe and hygienic food products. The constant temperature and humidity environment in the clean room helps to maintain the freshness and taste of food ingredients, and reduces the problem of food spoilage due to microbial contamination.

• Application of clean room in electronic manufacturing industry

  In the electronics manufacturing industry, the clean room provides a dust-free, sterile environment that is critical to the production of high-precision, high-quality products. It effectively controls the amount of airborne particles and microorganisms to ensure the quality and performance of electronic components. The constant environmental conditions inside the clean room also help to improve productivity and product quality and reduce production costs.

• The impact of clean rooms on productivity

  By providing a highly clean production environment, clean rooms protect production equipment from dust and contaminants, thereby extending equipment life and reducing equipment failure rates. In addition, a clean room reduces contamination and waste in the production process, improves product qualification rates, and thus increases productivity. At the same time, it can also provide a safe and healthy working environment, protect employee health and improve work efficiency.

• Installation Location

  The clean shed should be installed in a dry, ventilated and well-lit environment, avoiding direct sunlight. At the same time, the installation location should also meet the special requirements of specific industries, such as anti-static, anti-corrosion and so on.

• Foundation construction

  The foundation construction of the clean shed should meet the design requirements to ensure that the foundation is level, solid and horizontal. After the foundation construction, acceptance should be carried out, and the installation of clean shed can be carried out only after passing.

• Frame installation

  The frame of the clean shed is made of steel, and the verticality and horizontality of the frame should be ensured during installation. After the installation of the frame is completed, it should be treated with anti-corrosion and anti-rust treatment.

• Ceiling and wall plate installation

  The roof and wall plate should be made of purification plate or other materials that meet the clean requirements. When installing, the flatness and tightness of the joints of the ceiling and wall plate should be ensured to avoid any loopholes.

• Air purification system installation

  The interior of the clean shed should be equipped with an air purification system, including high-efficiency filters, air showers, ultraviolet disinfection lamps and so on. When installing, it should be ensured that the connection between components is tight to avoid air leakage.

• Lighting system installation

  The interior of the clean room should be equipped with a lighting system, including LED lamps and lanterns. When installing, the waterproof and dustproof performance of the lamps and lanterns as well as the uniformity of illumination should be ensured.

• Electrical system installation

  The electrical system of the clean room should meet the relevant national standards and industry requirements. When installing, it should ensure the stability and safety of power supply, as well as the normal operation of each electrical equipment.

• Grounding treatment

  The grounding treatment of the clean room should meet the design requirements to ensure the safe operation of the equipment inside the clean room.

• Acceptance and debugging

  Clean shed installation is completed, acceptance should be carried out. After acceptance, the clean shed debugging to ensure that the normal operation of the system to achieve the desired clean effect.

• Testing items

  The testing items of the clean room mainly include temperature, humidity, air suspended solids concentration, fresh air volume, differential pressure, airflow status and so on.

• Testing standard

  The cleanliness of a clean room is usually measured in terms of particle count per cubic meter (PCM) or per cubic foot (PCF), and there are different cleanliness standards for different industries and applications.

• Testing Equipment

  Commonly used equipment for clean room testing includes particle counters, bacterial samplers, differential pressure meters, anemometers, air volume hoods, noise meters, illuminance meters, temperature and humidity meters, etc.

• Testing process

  The testing process of clean room usually includes signing a contract, arranging on-site sampling, laboratory testing, and issuing a test report.