• Frame Material

  The frame of the clean shed is usually made of industrial aluminum profiles, a material that is widely used because of its non-rusting and non-dust-producing properties. Stainless steel square tubes or sprayed iron squares are also used as alternative materials. The solidity and aesthetics of aluminum profiles make them ideal for building clean rooms.

• Surrounding wall materials

  Most of the surrounding enclosure materials are anti-static drapes or acrylic panels, which provide good transparency and dustproof performance, while also facilitating cleaning and maintaining a clean environment. The anti-static effect of the treatment is particularly important to prevent static buildup, especially when handling sensitive electronic products.

• FFU Unit

  The FFU is the heart of the clean room and is responsible for providing a constant flow of clean air. It usually consists of a centrifugal fan and a high-efficiency air filter to filter out airborne particles and ensure that the required level of cleanliness is achieved in the shed. the FFU fan is of reliable quality, has a long working life and is designed with a unique air duct to improve efficiency and reduce noise.

Structural characteristics of clean shed

• Assembled structure design: It is easy to be installed and disassembled quickly, adapting to different production needs and site conditions.

• Convenient to move: some clean booths are equipped with universal wheels, which can be moved flexibly according to production needs.

• Modularized design: easy to expand and upgrade, and also convenient for reuse and recycling.

• Cost-effectiveness: Compared with the traditional clean room, the construction cost of the clean room is low, the construction cycle is short, and the requirement for floor height is not high.

Application Scenarios of Clean Room

Clean booths are widely used in industries that require high cleanliness, such as semiconductor manufacturing, biomedical, food processing, aerospace, and so on. In these fields, the clean shed can provide a localized high clean environment to meet the strict requirements of environmental quality in the production process.

• Preparation before installation

  Before starting the installation of a clean shed, the installation environment needs to be cleaned and sanitized to ensure basic cleanliness conditions. At the same time, prepare all necessary materials and tools and familiarize yourself with the construction drawings and installation requirements.

• Frame Assembly

  According to the design drawings, determine the installation location and size requirements, and start assembling the frame and support structure. Industrial aluminum, stainless steel squares or iron squares are usually used for spraying to ensure the stability and reliability of the structure.

• Installation of anti-static curtains

  Surrounded by anti-static curtains or tempered glass, with good anti-static effect and high transparency, to ensure a clear and flexible grid, not easy to deformation and aging.

• FFU fan filtration unit

  Adopting centrifugal fan, with long life, low noise, maintenance-free and other characteristics. The internal purification level can be up to 100-100K level, especially suitable for local purification level requirements of higher areas.

• Purification room special lamps and lanterns

  Special purification lamps for the purification room are used indoors, while ordinary lighting can also be used to ensure that no dust is generated.

• Installation details

  Ensure the verticality and horizontality of the frame and the stability of the overall structure.

  Use suitable sealing materials to ensure tight connections between components and avoid air leakage.

  Install the electrical system in accordance with national standards and industry requirements to ensure stable and safe power supply and normal operation of the equipment.

  Carry out comprehensive testing and debugging after installation to ensure the normal operation of each system and achieve the expected clean effect.

• Cleanliness Monitoring and Maintenance

  In order to ensure that the cleanliness of the clean room meets the requirements, it is necessary to monitor it on a regular basis. Monitoring items include the number of dust particles in the air, microbial content, etc. The monitoring method can be used laser dust particle counter, microbial sampler and other equipment. In addition, the daily maintenance of the clean room is also very important, including regular inspection and cleaning of equipment, piping, filters and so on.

• Cleanliness Level Explained

  The cleanliness level of a clean room is determined by the number of dust particles larger than 0.5 microns in the air. For example, the number of dust particles larger than 0.5 microns per cubic meter of air in an ISO 5 class clean room is no more than 3,520, while the number in a Class 100 class clean room is no more than 100.

• Consideration of details in clean room design

  In the design process of clean shed, need to take into account a variety of factors, such as site selection should be far from the source of pollution, the building structure should use good airtight, small deformation of the material, and set up a reasonable air supply, return and exhaust systems, and air purification equipment such as high-efficiency filters, air drenching room, and so on.

• Importance of cleanliness monitoring and maintenance

  Cleanliness monitoring of the clean room includes not only regular testing, but also routine maintenance and cleaning of the equipment inside the clean room. This helps to ensure the stability of the environment inside the cleanroom and the smooth running of the production process.