• Frame Material

  The frames of clean booths are usually made of industrial aluminum profiles, stainless steel squares or iron squares sprayed with plastic, and these materials are characterized by their sturdiness, aesthetics and good anti-rust properties. Industrial aluminum profiles are widely used because of their lightweight, high strength, non-rusting and non-dust generating properties. Stainless steel square pass in the wet environment can still maintain the characteristics of not rusting, suitable for high humidity environment. Iron squares are sprayed with plastic because of the protective layer sprayed on the surface, which can also effectively prevent rust and dust generation.

• Anti-static curtains

  Anti-static drapes or tempered glass are often used around the perimeter of a clean room. These materials are selected to ensure good anti-static effects and high transparency. Anti-static drapes can effectively prevent static build-up, reduce dust adhesion, and have good flexibility and durability, not easy to deform and aging. In addition, anti-static plexiglass panels are suitable for use in high standard clean environments due to their excellent anti-static effect and transparency.

• FFU Fan Filter Unit

  The purification level inside the clean room depends on the FFU (Fan Filter Unit), which adopts a centrifugal fan with the advantages of long life, low noise, maintenance-free, low vibration, etc., and the wind speed can be adjusted by stepless speed change. The high efficiency filter (HEPA) inside the FFU is responsible for filtering the particles in the air to ensure that the required level of cleanliness is achieved inside the clean room.

• Classification and application of clean room

  Clean shed according to the use can be divided into industrial clean room, biological clean room and security clean room and so on. Industrial clean room mainly control air dust particles on the contamination of the work object, applicable to precision machinery, electronics, aerospace and other industries. Biological cleanroom focuses on controlling the pollution of microorganisms (bacteria) and inanimate particles, and is suitable for pharmaceutical, biotechnology and other fields. Unidirectional flow clean room and turbulent flow clean room is categorized according to the different forms of airflow.

• Key points of clean room design

  The design of a clean room needs to take into account a number of aspects such as its structural materials, filtration system, airflow organization, temperature and humidity control, and so on. For example, the frame is usually made of non-rusting, non-dust-producing materials, such as stainless steel square or plasticized steel square. The filtration system requires the use of HEPA or ULPA filters to achieve a high standard of air purification. In addition, the clean shed also needs regular maintenance and monitoring to ensure its cleanliness standards.

• Practicality and economy of clean room

  Clean rooms are widely used in many industries due to their advantages of being quick to build, easy to move and cost effective. Especially in production processes that require localized high cleanliness, such as semiconductor and LCD manufacturing, clean booths provide an effective solution. At the same time, clean booths can also be used in conjunction with other cleanrooms to further improve the spatial cleanliness environment.

Installation Steps

• Installation environment: Choose a dry, ventilated and well-lit environment for installation, avoid direct sunlight. At the same time, make sure the ground is level, solid, no dust, no wind, no vibration interference.

• Assemble the frame: according to the size and design requirements of the clean room, assemble the frame and support structure, usually using aluminum alloy profiles to ensure stable and reliable.

• Installation of roof and wall panels: use purification boards or other materials that meet the clean requirements to ensure that the roof and wall panels are flat and the seams are tight to avoid any loopholes.

• Installation of air purification system: The interior should be equipped with an air purification system, including high-efficiency filters, air showers, ultraviolet disinfection lamps, etc., to ensure that the connection between the components is tight to avoid air leakage.

• Lighting system installation: the interior should be equipped with lighting systems, such as LED lamps, to ensure the waterproof and dustproof performance of the lamps, as well as the uniformity of illumination.

• Electrical system installation: the electrical system should comply with national standards and industry requirements to ensure stable and safe power supply, as well as the normal operation of all electrical equipment.

• Grounding treatment: the grounding treatment of the clean room should meet the design requirements to ensure the safe operation of the internal equipment.

• Acceptance and debugging: after the installation is completed, acceptance and debugging of the clean shed to ensure the normal operation of the systems to achieve the desired clean effect.

Precautions

• Avoid installing the clean room in dusty, humid or salty places.

• Clean the dust on the surface of the frame, FFU fan, plexiglass, etc. during installation.

• Installers should wear dust-free clothing, depending on the requirements.

• The installation process of the clean shed needs to be carried out in strict accordance with the regulations to ensure that the clean shed can provide a high-quality clean environment.

• Aerodynamics

  The aerodynamic design of a clean room is at its core and involves key parameters such as air velocity, number of air changes and static pressure. Air velocity determines the ability to suspend and transport particles, and must meet specific industry standards to ensure the cleanliness of the production environment. The number of air changes is an important indicator of whether the air is clean or not, the appropriate number of air changes can effectively remove pollutants to maintain a clean environment. Static pressure difference is related to the clean shed inside and outside the pressure balance, generally required to maintain a positive pressure state to prevent the intrusion of external contaminants.

• Noise control

  Noise will have an impact on work efficiency and safety, so the noise limit inside the clean room should be controlled within a certain range. Noise reduction measures such as the use of sound-absorbing materials and soundproof panels can effectively reduce the impact of noise on production.

• Illumination requirements

  The illumination of the clean room has an important impact on its internal work, should meet the health standards and work efficiency needs. Illumination not only affects the operation of the staff line of sight, but also related to product quality control. Appropriate selection and use of light sources, such as incandescent, fluorescent or LED lamps, can provide adequate and stable illumination.

• Environmental Element Management

  In addition to the above three aspects, clean rooms also require strict management of environmental elements such as temperature and humidity. Temperature and humidity directly affect certain special production processes, such as certain chemical reactions or biological cultures.

• Testing standards and implementation

  The testing of clean room should follow a series of relevant national and industry standards, such as GB 50073-2001, GB 50333-2002, GB/T 16292-2010 and so on. The testing process requires the use of professional testing equipment, such as particle counters, differential pressure meters, anemometers, etc., and the operation and data interpretation by experienced engineers.