Aluminum clean room material characteristics

• Lightweight: Aluminum profiles are lightweight and easy to set up and move around, especially when frequent relocations or layout changes are required.

• Structural Stability: Although aluminum profiles are lightweight, their structural design provides sufficient stability to support the other components of the cleanroom.

• Corrosion resistance: Aluminum has good corrosion resistance and is suitable for use in wet environments and is resistant to chemical attack.

• Thermal Conductivity: The good thermal conductivity of aluminum profiles helps dissipate heat, which is important for cleanrooms that require good heat dissipation.

• Appearance: Aluminum profiles usually have a smooth appearance, which reduces the possibility of dust and microorganisms adhering to it, and helps to maintain the cleanliness of the interior of the clean room.

Anti-static soft film ceiling material characteristics

• Anti-static performance: anti-static soft film ceiling can effectively prevent static electricity accumulation, reduce dust adsorption, which is essential to maintain the cleanliness of the interior of the clean room.

• Easy to clean: The smooth surface of the soft film ceiling is easy to clean and maintain, which helps to extend the service life of the clean shed.

• Transparency: Soft film ceiling has a certain degree of light transmission, can provide sufficient light for the clean shed interior, but also play a certain heat insulation effect.

Universal wheel material characteristics

• Flexibility: The design of the universal wheel allows the clean room to move easily in complex environments, adapting to different terrains and requirements.

• Load-bearing capacity: High-quality casters are able to withstand large amounts of weight, ensuring the stability of the clean room when moving.

• Abrasion Resistance: High-quality universal wheels are made of abrasion-resistant materials, which can keep the performance unchanged over a long period of time.

Features and Advantages

• Rapid erection: Thanks to prefabricated components and modular design, clean booths can be quickly assembled in a short period of time, adapting to urgent or temporary cleanliness needs.

• Mobility: Many models are equipped with universal wheels, making it easy to move the shed without compromising cleanliness.

• Economy: Compared with traditional fixed cleanrooms, the construction and maintenance costs of clean rooms are lower, especially for short-term or temporary use.

• Expandability: The number of cleanrooms can be increased or decreased as needed to create a larger clean area.

Scope of application

• Electronic manufacturing industry: to provide the necessary clean environment in SMT placement, chip packaging, semiconductor manufacturing and other links.

• Pharmaceutical and health field: used in drug production, medical device manufacturing, aseptic operation and other key steps.

• Food processing industry: in food production, packaging, storage and other links to ensure food safety and hygiene.

• Precision instrument manufacturing: for the production, assembly and testing of high-precision instruments and meters.

• Scientific research experiments: provide a high clean environment for laboratories, R&D centers, etc., which helps to improve the effect of experiments and R&D.

• Preparation before installation

  Prior to installing a clean shed, the first step is to prepare the installation environment. This includes cleaning and sterilizing the installation area to ensure basic cleanliness conditions. At the same time, you need to prepare the appropriate materials and tools, such as industrial aluminum, anti-static curtains, and high-efficiency filters, according to the size and design requirements of the clean shed.

• Frame Installation

  The frame of the clean room is usually made of industrial aluminum, stainless steel square or iron square with plastic spraying to ensure the solidity and stability of the structure. The verticality and horizontality of the frame should be ensured during installation, and anti-corrosion and anti-rust treatment should be carried out after the installation is completed.

• Installation of anti-static curtains

  The anti-static curtains or tempered glass around the perimeter are an important part of the clean shed, they provide good anti-static effect and high transparency. When installing, make sure that the curtains or glass have a clear, flexible grid and are not easily deformed or aged.

• FFU Fan Filtration Unit Installation

  FFU fan filtration unit is the core part of the clean room, responsible for providing continuous clean air. It uses a centrifugal fan, which is characterized by long life, low noise and maintenance-free. When installing the FFU, you need to make sure that it is in the right quantity and position, and that it is connected to the power supply to ensure noiseless operation.

• Lighting system installation

  The inside of the clean room should be equipped with special purification lamps, while ordinary lighting can also be used, but it must be ensured that all lighting equipment does not produce dust. The installation should ensure that the lighting equipment is waterproof, dustproof performance, as well as the uniformity of illumination.

• Electrical system installation

  The electrical system of the clean room must comply with relevant national standards and industry requirements. During installation, ensure that the power supply is stable and safe, and guarantee the normal operation of all electrical equipment.

• Grounding treatment

  The grounding of the clean room should meet the design requirements to ensure the safe operation of the equipment inside the clean room. This step is critical because improper grounding may lead to equipment damage or safety accidents.

• Acceptance and Commissioning

  After the installation of the clean room is completed, a rigorous acceptance and commissioning process is required. This includes testing the air quality inside the clean room, as well as testing the functionality of each system to ensure that the clean room can operate properly and achieve the desired clean results.

Testing items

• Dust particle count: detect the number of dust particles in the clean room to ensure that the concentration of dust particles in the air does not exceed the specified limit.

• Sedentary and planktonic bacteria: Detect the microbial content of the air, including the number of sedentary and planktonic bacteria, to ensure that the degree of microbial contamination of the air meets the requirements.

• Differential pressure: Detect the air pressure difference between inside and outside the clean room to ensure that the air pressure inside the clean room is higher than outside to prevent the entry of external pollutants.

• Air exchange frequency and air speed: detect the air exchange frequency and air speed of the clean room to ensure the efficiency and cleanliness of air flow.

• Fresh air volume: Detect the fresh air volume of the clean room to ensure that the fresh air supplement to meet the production requirements.

• Illumination: Testing the lighting conditions in the clean room to ensure that there is enough light to help the production process.

• Noise: The noise level in the clean room is checked to ensure that it does not interfere with the production process and the work of the employees.

• Temperature and relative humidity: The temperature and humidity inside the clean room are checked to ensure that the environmental conditions meet the production requirements.

Testing standard

• GB50073-2001 Design specification for clean factory building

• GB50333-2002 Technical specification for the construction of clean surgical department in hospitals

• GB50346-2004 Technical specification for the construction of biosafety laboratories

• GB50591-2010 Code for Construction and Acceptance of Clean Room

• GB/T 16292-2010 Test Methods for Suspended Particles in Clean Rooms (Areas) for the Pharmaceutical Industry

• GB/T 16293-2010 Test methods for bacterial plankton in clean rooms (areas) of the pharmaceutical industry

• GB/T 16294-2010 Testing methods for settled bacteria in clean rooms (areas) of the pharmaceutical industry

Testing Instruments

Dust particle counter, bacterial sampler, differential pressure meter, anemometer, air flow hood, noise meter, illuminance meter, temperature and humidity meter.

Testing process

Clean room testing is usually divided into two stages: static testing and dynamic testing. Static testing is mainly to assess the construction of the clean room, while dynamic testing is to monitor, analyze and control the environmental quality in the clean room.