• Frame Material

  The frames of cleanrooms are usually made of industrial aluminum profiles, stainless steel squares, or iron squares sprayed with plastic, which have good corrosion resistance and stability to withstand the chemicals and humidity changes that can occur in a clean environment. Aluminum profile frames are lightweight and strong enough to resist rusting, while sprayed iron squares provide additional corrosion protection while maintaining strength.

• Anti-static drapes

  Anti-static drapes are an important part of a clean room, preventing static buildup, reducing dust adhesion, and maintaining cleanliness inside the clean room. Common materials include special PVC material with good transparency and grid clarity, as well as flexibility and durability, not easy to deform and aging.

• FFU (Fan Filter Unit)

  The FFU (Fan Filter Unit) is the core component of the clean room and is responsible for providing a continuous flow of clean air. the FFU uses a highly efficient centrifugal fan with a long life, low noise, and maintenance free. In addition, its air duct design optimizes air flow efficiency and reduces noise levels, ensuring that the purification level of the internal air meets the required standards.

• Modular Structure

  The modular design of the cleanroom allows for quick assembly and disassembly, making it highly flexible in different locations and environments. Modular construction not only increases the reusability of the cleanroom, but also reduces costs and allows for customization to specific needs.

Structural Features

• Assembled design: easy to install, can greatly shorten the delivery cycle.

• Configuration of universal wheels: easy to move and adapt to different production needs.

• Modular design: the system structure is easy to upgrade the purification level, expandable and reusable.

• Internal space optimization: Compared with traditional clean rooms, the clean room has more usable space inside, lower cost, faster construction, and is not restricted by floor height.

Scope of application

Clean rooms are widely used in electronics, precision machinery, pharmaceutical, medical, food and other industries, where they play a vital role.

Installation steps

• Preparation: First of all, make sure the installation location is dry, ventilated, and well lit, and prepare according to the special requirements of the industry, such as anti-static, anti-corrosion and so on.

• Foundation construction: the foundation construction of the clean shed should be in accordance with the design requirements to ensure that the foundation is level, solid and horizontal. Acceptance should be carried out after construction, and it can be continued only after qualified.

• Frame installation: clean shed frame made of steel, installation to ensure that the verticality and level of the frame, after completion of anti-corrosion, rust treatment.

• Roof and wall plate installation: the roof and wall plate should be made of purification board or other materials that meet the requirements. The installation should ensure the flatness and tightness of joints to avoid loopholes.

• Air purification system installation: The interior should be equipped with an air purification system, including high-efficiency filters, air showers, ultraviolet disinfection lamps, etc. Ensure that the components are connected tightly to avoid air leakage.

• Lighting system installation: the interior should be equipped with lighting systems, such as LED lamps and lanterns, etc. The installation should ensure waterproof and dustproof performance and uniform illumination.

• Electrical system installation: the electrical system should comply with national standards and industry requirements, installation to ensure that the power supply is stable and safe, the normal operation of electrical equipment.

• Grounding treatment: the grounding treatment of the clean room should meet the design requirements to ensure the safe operation of internal equipment.

• Acceptance and debugging: acceptance after the completion of installation, qualified for debugging the clean shed to ensure that the normal operation of the system to achieve the desired clean effect.

Precautions

• Before installing the FFU high-efficiency filter, it is necessary to carry out appearance inspection, including filter paper, sealant and frame, etc., and conduct leakage check to ensure qualified quality.

• The installation location should be chosen in a relatively closed space, away from pollution sources and noise, and consider the appropriate temperature and humidity.

• The choice of support structure and wall and ceiling materials should meet the design requirements, using special materials such as stainless steel plate.

• The installation of FFU should maintain the temperature, humidity and cleanliness in the clean shed, and ensure reasonable air duct design and air volume control.

• The installation of clean shed is a highly specialized work, which needs to be executed strictly according to the requirements and maintain good communication with the construction personnel.

• Testing Criteria and Methods

  Testing of clean rooms usually follows a series of standards and methods that are designed to ensure the accuracy and reliability of the test results. For example, the testing may include a number of aspects such as the number of suspended particles in the air, settled bacteria, planktonic bacteria, differential pressure, the number of air changes, air velocity, fresh air volume, illuminance, noise, temperature, relative humidity and so on. The test may be based on “Design Code for Clean Plant” GB50073-2001, “Technical Code for the Construction of Clean Surgical Department in Hospitals” GB 50333-2002, “Technical Code for the Construction of Biosafety Laboratory” GB 50346-2004, “Code for the Construction and Acceptance of Clean Room” GB 50591-2010 and so on.

• Testing equipment and tools

  In order to conduct accurate testing, specialized testing equipment and tools are often required. These may include laser particle counters, bacterial samplers, differential pressure meters, anemometers, air volume hoods, noise meters, illuminance meters, temperature and humidity meters, etc.

• Inspection Process and Precautions

  The inspection process of a clean room usually includes two stages: static inspection and dynamic inspection. Static testing is mainly to assess the construction of the clean room, while dynamic testing is to monitor, analyze and control the environmental quality of the clean room. In the detection process, attention needs to be paid to the location and number of sampling points, as well as the height of the sampling points. In addition, it is necessary to follow the relevant testing methods and standards to ensure the accuracy and reliability of the test results.