• Frame Material

  The frame of the clean shed is usually made of industrial aluminum profiles or stainless steel squares and iron squares sprayed with plastic. These materials are not only sturdy and durable, but also have good anti-corrosion properties and can adapt to various harsh working environments. Aluminum profiles are widely used for their light weight, high strength and corrosion resistance, while stainless steel squares are equally favored for their robustness and stability.

• Anti-static curtains

  Commonly used anti-static drapes around cleanrooms include clear acrylic panels and anti-static grid curtains. These materials not only provide good visual transparency, but also effectively prevent the accumulation of static electricity, which is particularly important for static-sensitive areas such as the electronics industry. Anti-static grid curtains are usually made of 0.3mm thick grids, which have a high degree of transparency and grid clarity, as well as flexibility and durability, and are not easily deformed and slow to age.

• FFU (Fan Filter Unit)

  FFU (Fan Filter Unit) is an important part of the clean room, it is responsible for providing a continuous flow of clean air.FFU adopts high-quality centrifugal fan, with the advantages of long service life, low noise, maintenance-free, low vibration, infinitely variable speed, etc., to ensure the cleanliness of the air.

• Other Materials

  Other materials in the clean room include special purification lamps for the clean room. These lamps do not produce dust, which ensures the cleanliness of the interior. There are also high-efficiency filters, which are installed on top of the FFUs to filter airborne particles and ensure air quality.

• Classification of clean room

  Clean shed according to use can be divided into industrial clean room, biological clean room, unidirectional flow (laminar flow) clean room and turbulent flow clean room several categories. Industrial clean room mainly control inanimate particles on the work object pollution, commonly used in precision machinery, electronics, aerospace and other industries. Biological clean room is further subdivided into general biological clean room and biological safety clean room, the former mainly control microbial contamination, the latter focuses on controlling the work object of the living micro-substances to the outside world and human contamination, and the internal maintenance and the negative pressure of the atmosphere. Unidirectional flow clean room is characterized by airflow along the parallel flow line through the one-way, while turbulent clean room is not parallel to the airflow and uneven speed, accompanied by reflux or eddy current.

• Structure and Configuration of Clean Room

  The structure of the clean room is usually composed of a frame, anti-static curtains or toughened glass enclosure, fan filter unit (FFU), purification lamps, etc. The frame is usually made of industrial aluminum or stainless steel. The frame is often made of industrial aluminum or stainless steel, which is strong and rust-free. The anti-static curtain or tempered glass has good anti-static effect and transparency.FFU adopts centrifugal fan with long life, low noise and other characteristics, the internal purification level up to 100-100K level. Purification lamps do not produce dust to ensure internal lighting requirements.

• Features and Advantages of Clean Shed

  The clean shed has a modular structure, easy to install and dismantle, and can be used individually or in multiple connections. Compared with the traditional civil engineering or assembly type clean room, the clean shed has less investment, quicker results and lower operating costs. It is highly flexible, can be adjusted for different cleanliness requirements, and has a high reuse value. In addition, the clean room is also characterized by easy movement, which can be realized by installing universal wheels.

• Application scope of clean room

  Clean rooms are widely used in scientific research, healthcare, biopharmaceuticals, electronics manufacturing and many other fields. In the field of scientific research, the clean room provides a highly clean experimental environment to ensure the accuracy and reliability of experimental results. In the field of medical and health care, the clean room is used in operating rooms, ICU wards, etc. to provide a safe and sterile medical environment. In the field of biopharmaceuticals, the clean room ensures the sterile conditions for drug production. In addition, the clean room also plays an important role in electronic manufacturing, food processing and other industries to ensure product quality and environmental pollution-free.

• Foundation construction

  Before proceeding with the installation of the clean shed, first of all, make sure that the installation site is dry, ventilated, well-lit and meets the special requirements of the particular industry, such as anti-static, anti-corrosion and so on. Foundation construction should meet the design requirements to ensure that the foundation is level, solid and horizontal. After construction, the foundation should be inspected and accepted, and the installation work can be continued only after it is qualified.

• Frame installation

  The frame of the clean shed is usually made of steel, and the installation should ensure the verticality and horizontality of the frame, and carry out anti-corrosion and anti-rust treatment after the installation is completed. The firmness and stability of the frame are crucial for subsequent installation.

• Ceiling and wall plate installation

  The roof and wall panels should be made of purification board or other materials that meet clean requirements. When installing them, ensure their flatness and tight seams to avoid any holes. This is related to the overall sealing and cleanliness of the clean shed.

• Air purification system installation

  The interior of the clean shed needs to be equipped with an air purification system, including high-efficiency filters, air showers, UV disinfection lamps, and so on. When installing, make sure that the connection between each component is tight to avoid air leakage, which is very critical to maintaining a clean environment inside the clean room.

• Lighting System Installation

  A lighting system, such as LED lamps, should be installed inside the clean room. When installing, ensure the waterproof and dustproof performance of the lamps and lanterns, as well as the uniformity of illumination, in order to ensure that the staff have a good visual environment.

• Electrical system installation

  The electrical system of the clean room should meet the relevant national standards and industry requirements. Installation should ensure that the power supply is stable and safe, as well as the normal operation of the electrical equipment. The grounding treatment should also meet the design requirements to ensure the safe operation of the equipment inside the clean room.

• Acceptance and debugging

  After the installation of clean room is completed, strict acceptance should be carried out. After acceptance, the clean shed should be debugged to ensure that the normal operation of the system to achieve the desired clean effect. This step is to ensure that the clean shed can be a long-term stable operation of the important guarantee.

Test Program Overview

• Air Cleanliness: Detects the concentration of dust particles in the air inside the clean room to ensure that it does not exceed the specified cleanliness level limits.

• Temperature and humidity control: monitor the temperature and humidity inside the clean room to ensure that they are within the range suitable for the production process requirements.

• Differential Pressure Detection: Check the pressure difference between the inside and outside of the clean room to ensure that the clean air inside the clean room will not leak to the outside environment.

• Fresh Air Volume and Fresh Air Proportion: To check whether the fresh air volume meets the design requirements and the proportion of fresh air volume in the total volume of fresh air and return air.

• Airflow status: Evaluate the airflow situation in the clean room to ensure that the airflow is evenly distributed and dead-end areas are avoided.

• Noise and illumination: Measure the noise level and illumination in the clean room to ensure a good working environment.

• Surface Cleanliness: Check the cleanliness of the surfaces inside the clean room to prevent the adhesion of pollutants.

• High-efficiency filter leakage detection: Detect whether there is leakage in the high-efficiency filter to ensure the filtration effect.

Testing Methods and Standards

Clean room testing usually follows a series of national and international standards, such as ISO 14644-1, GB 50073-2013, GB 50591-2010 and so on. Testing methods include the use of specialized equipment such as dust particle counters, bacterioplankton samplers, differential pressure meters, anemometers and more. During the testing process, appropriate sampling points and sampling volume will be selected according to different cleanliness level requirements, and the collected data will be analyzed to determine whether the clean shed meets the requirements.