• Frame Material

  The frames of clean booths are usually made of industrial aluminum profiles, stainless steel squares or sprayed iron squares, which are characterized by solidity, aesthetics, no rust and no dust production. Aluminum profiles are widely used because of their light weight, relatively low price and good thermal conductivity, but they are less resistant to corrosion and scratches than stainless steel. Stainless steel frames, although more expensive, have greater strength and corrosion resistance and are more suitable for locations requiring a high degree of cleanliness.

• Wall Material

  The wall of the clean room can choose anti-static curtains, acrylic panels or tempered glass and other materials. Anti-static curtains have good anti-static effect and high transparency, and good flexibility, not easy to deformation or aging. Acrylic panels are colorful and easy to clean, but there may be a risk of deformation in high temperature environments. Tempered glass, on the other hand, has good flame retardant and insulating properties, but the surface is easily scratched, and the sealing is not as good as other materials.

• FFU (Fan Filter Unit)

  FFU (Fan Filter Unit) is the core component of the clean room, it is responsible for the air through the primary filter and high-efficiency filter purification, with a certain wind speed uniformly into the clean room, to ensure the cleanliness of the work area, FFU usually adopts the centrifugal fan, with a long service life, low noise, maintenance-free, small vibration and other characteristics, and can be adjusted by stepless speed change to adapt to the different clean requirements. FFU usually adopts centrifugal fan, which has the characteristics of long life, low noise, maintenance-free, vibration, etc., and can be adjusted by stepless speed to adapt to different clean requirements.

• Structure and characteristics

  Clean room is usually composed of box, fan, primary air filter, damping layer, lamps and so on, and the shell is treated with plastic spraying process. This structure is compact and easy to use, can be used individually, can also be connected to form a band clean area. The frame is usually made of industrial aluminum, stainless steel square or baking paint iron square and other materials, to ensure strong and beautiful, not rust or dust. The use of anti-static curtains, such as anti-static plexiglass or anti-static grid curtains, enhances the anti-static performance of the clean room, maintains a high degree of transparency and a clear grid structure, is not easy to deform and is not easy to age.

• Applications

  Because of its flexible design and efficient air purification capability, clean room is widely used in many industries. In electronics factories, clean rooms are used to protect assembly line work areas and critical equipment from dust particles that can affect product quality. In food factories, clean rooms are used to ensure food safety, especially during the packaging process to maintain a high standard of aseptic environment. Clean rooms are also commonly found in laboratories and scientific research institutes, providing researchers with a dust-free and sterile experimental environment to improve the success rate of experiments and the accuracy of data.

• Advantages

  The significant advantage of clean rooms is their modular design, which makes it easy to increase cleanliness levels, enhances scalability and has a high reusability value. Compared to traditional civil engineering or assembled Class 100 cleanrooms, the Clean Sheds offer lower investment, quicker payback, easier installation and lower operating costs. In addition, the mobility of the clean room is also very good, the bottom can be equipped with mobile universal wheels, easy to locate and move.

Preparation before installation

Before installing the aluminum clean shed, it is necessary to ensure that the construction area is dry, dust-free and has sufficient space to accommodate the clean shed and its ancillary equipment. The construction area should be cleaned and wiped down beforehand to ensure initial cleanliness. In addition, construction personnel should have the knowledge and skills to perform the installation work correctly.

Installation steps

• Determine the size and model: Determine the size and model of the clean room according to the actual needs to ensure that it can meet the specific cleanliness requirements.

• Assemble the frame: use industrial aluminum profiles to assemble the frame, pay attention to the specifications of the aluminum profiles and the way of connection to meet the design requirements.

• Installation of ceiling and wall panels: the ceiling and wall panels should be made of purification boards or other materials that meet the cleanliness requirements, and ensure their flatness and joint tightness.

• Installation of air purification system: Package high-efficiency filters, air shower rooms, ultraviolet disinfection lamps, etc. Ensure that the connection between components is tight to avoid air leakage.

• Installation of lighting system: install appropriate lighting equipment according to the need, and ensure its waterproof, dustproof performance and uniformity of illumination.

• Installation of electrical system: Ensure that the installation of the electrical system complies with the relevant national standards and industry requirements to ensure that the power supply is stable and safe.

• Grounding treatment: the grounding treatment of the clean room should meet the design requirements to ensure the safe operation of the internal equipment.

• Acceptance and debugging: acceptance after the completion of the installation, and debugging of the clean shed to ensure that the normal operation of the system to achieve the desired clean effect.

Daily maintenance

• Cleaning and maintenance: Regularly clean and maintain the floor, compartment walls and ceiling of the clean room, and check the sealing performance.

• Replacement of filters: Regular inspection and replacement of filters to ensure the effect of air purification.

• Temperature and humidity control: monitor the temperature and humidity in the clean room and adjust them as needed to keep them within the appropriate range.

• Personnel access control: Control personnel access to the clean room to ensure that the cleanliness of the clean room is not affected by personnel activities.

• Regular testing: Use particle counters and other equipment to regularly test the cleanliness of the clean room to ensure that it meets production requirements.

• Preventive measures: Take measures to prevent external dust from intruding into the clean room, such as keeping the positive pressure inside the clean room greater than 0.5mmAq.

• Emergency treatment: Once leaks or other problems are detected, immediately shut down the equipment and take care of them until normal operation is restored.

• Inspection of air supply and exhaust air volume

  For turbulent flow cleanrooms, the focus is on air supply and exhaust to ensure effective air circulation. For unidirectional flow cleanrooms, the focus is on air velocity to ensure that the air flows along a predetermined path.

• Airflow Control Inspection

  Detects the pressure difference between zones to ensure that air flows from areas of high cleanliness to areas of low cleanliness. In addition, the direction of air movement at doorways or openings such as walls and floors is also checked to prevent cross-contamination.

• Filter Leakage Inspection

  High-efficiency filters and their outer frames are inspected to rule out the possibility of penetration of suspended contaminants. This includes checking for damaged filters, gaps between filters and frames, and other potential leaks.

• Isolation Leak Detection Testing

  Testing is done to ensure that suspended contaminants do not pass through the building materials into the interior of the cleanroom. This usually involves evaluating the tightness of the containment structure.

• Indoor Airflow Control Testing

  Depending on the airflow pattern of the cleanroom (turbulent or unidirectional), the indoor airflow condition is tested to see if it meets the design requirements. For unidirectional flow clean rooms, it is necessary to ensure that the air velocity and direction throughout the room are as specified.

• Suspended Particle Concentration and Microbial Concentration Testing

  After confirming that the previous tests meet the requirements, the particle concentration and microbial concentration (if necessary) are measured to verify that the cleanliness standards for which the clean room was designed have been met.

• Other tests

  Depending on the specific application and standards of the clean room, other parameters such as temperature, relative humidity, indoor heating and cooling capacity, noise level, illuminance, vibration level, etc. may also be tested.