• Overview of Industrial Aluminum Profiles

  Industrial aluminum profiles have become one of the commonly used materials for cleanroom fabrication due to their excellent physical properties and environmental attributes. Its cross-section size, slot width, thickness and other parameters determine its load-bearing capacity and corrosion resistance, and also affect the sealing and stability of the clean room.

• Common industrial aluminum profile specifications

  There is a wide range of industrial aluminum profiles on the market, the more common of which include 15 series 1515, 1530, 20 series 2020, 2040, 2040A, 2080/2080G and other models. The subtle difference of each model lies in its sectional shape and size, and these differentiated designs enable aluminum profiles to adapt to various application scenarios and load requirements.

• Key points for selecting aluminum profiles

  When selecting aluminum profiles, in addition to the section sizes and shapes mentioned above, it is also important to consider their chemical stability, anti-static properties, and ease of cleaning and maintenance. In addition, the choice of aluminum profile type will also affect the overall structure and cost budget of the clean room.

• Other Material Options

  In addition to aluminum profiles, the construction of cleanrooms involves a variety of other materials, such as anti-static PVC grid curtains, Plexiglas or acrylic panels. The choice of these materials is equally important and together they form the complete protection system of the clean room.

• Features and Benefits of Clean Sheds

  The Clean Shed is characterized by its modular design, allowing flexible configuration to accommodate different cleanliness requirements. It can be quickly erected in a short period of time and is easy to move and reconfigure, making it ideal for organizations that require frequent changes to their production environment. In addition, clean rooms are relatively low cost and simple to maintain and operate.

• Application areas of clean rooms

  Clean rooms are widely used in the electronics, semiconductor, precision machinery, pharmaceutical, food and other industries. In the electronics manufacturing industry, clean rooms are used to prevent particulate contamination and ensure the quality of electronic components. In the pharmaceutical industry, the clean room provides the necessary environment for the production of sterile drugs. In the food industry, clean rooms are used to maintain hygiene and safety during the production of food.

• Economics and sustainability of clean rooms

  Although clean rooms are relatively expensive to build and operate, the high quality and efficiency gains they bring make them the preferred choice for many industries. Regular cleaning, sanitizing and maintenance are required to ensure the effective long-term operation of a clean room, as well as attention to its environmental impact and sustainability.

• Ground treatment

  The floor of the clean shed is usually made of epoxy self-leveling flooring with a thickness of 1mm or more, and the service life of this type of flooring can usually be more than six years. Prior to installation, a moisture barrier should be laid under the floor matting to ensure that the concrete parting line does not pass through the clean area, in order to prevent moisture from affecting the effectiveness of the clean shed.

• Foundation construction

  Foundation construction is the key to the stability of the clean room. Constructors need to ensure that the foundation is level, solid and horizontal, and carry out acceptance after construction, and only in the case of qualified acceptance can the installation of the clean shed continue.

• Frame Installation

  The frame of the clean room is usually made of steel, and the verticality and levelness of the frame should be ensured during the installation, and the anti-corrosion and anti-rust treatment should be carried out after the frame installation is completed in order to prolong its service life.

• Ceiling and wall plate installation

  The roof and wall panels should be selected from purified boards or other materials that meet the cleanliness requirements. In the installation process, it is necessary to ensure the flatness of the roof and wall panels, and ensure that the seams are tight to avoid loopholes, which may affect the overall sealing of the clean room.

• Air purification system installation

  The interior of the clean shed must be equipped with an air purification system, including high-efficiency filters, air showers, ultraviolet disinfection lamps and so on. When installing, make sure the connection between each component is tight to avoid air leakage, resulting in cleanliness not meeting the requirements.

• Lighting system installation

  The interior of the clean shed should be equipped with a lighting system, such as LED lamps and lanterns. When installing, make sure the waterproof and dustproof performance of the lamps and lanterns, as well as the uniformity of illumination, to ensure that the staff have a good visual environment.

• Electrical system installation

  The electrical system of the clean room needs to comply with relevant national standards and industry requirements. Installation should ensure that the power supply is stable, safe, and the normal operation of the electrical equipment. Grounding treatment should also meet the design requirements to ensure the safe operation of the equipment inside the clean room.

• Acceptance and commissioning

  Clean shed installation is completed, need to carry out strict acceptance. After acceptance, the clean shed should be debugged to ensure that the normal operation of the system to achieve the desired clean effect.

• Temperature and humidity testing: According to the requirements of temperature and humidity fluctuation range, continuous measurement for 8 to 48 hours, and the interval of each measurement should not exceed 30 minutes.

• Test point setting: the test point should be 1 to 1.5 meters from the ground, and should be more than 0.5 meters away from the external wall.

• Number of measurement points: According to the relevant specification, for the space with an area less than or equal to 50 square meters, 5 measurement points are set up; for every increase of 20 to 50 square meters, 3 to 5 measurement points are added.

• Testing instruments: The instruments used include thermo-hygrometer or stick-type alcohol thermometer.

• Qualifying standards: 90% of the measurement points to achieve deviation values within the design parameters, the test is judged to be qualified.

Testing equipment

The equipment required for clean room testing includes but is not limited to particle counters, temperature and humidity meters, anemometers, noise meters, illuminance meters and so on. These devices need to be calibrated regularly to ensure the accuracy of the test data.