• Aluminum Profile Frame

  Aluminum profiles are often used as the main support frame for cleanrooms. Aluminum profiles are lightweight, strong, non-rusting, and non-dust-producing, making them ideal for constructing the skeleton of a cleanroom. In addition, the surface of aluminum profiles usually undergoes a special spray treatment, which increases its corrosion resistance and aesthetic appeal.

• Anti-static materials

  In order to prevent the accumulation of static electricity, the perimeter of the clean room is usually surrounded by anti-static materials, such as anti-static grid curtains or anti-static plexiglass panels. The selection of these materials not only effectively prevents static electricity from damaging sensitive components, but also provides good transparency and grid clarity, helping to maintain cleanliness inside the clean room.

• Filtration System

  The core of a clean room is its efficient filtration system. The Fan Filter Unit (FFU) is a key component, responsible for filtering out airborne particles to achieve the required level of cleanliness. the FFU is usually equipped with both primary and high efficiency filters to ensure the air quality.

• Other Components

  In addition to the main materials mentioned above, clean rooms also include auxiliary equipment and materials such as gimbals, lighting systems, and electrical control systems. The presence of these components makes the clean room easy to move, operate and maintain, while ensuring its full functionality and reliability.

Structural features

• Frame: Industrial aluminum, stainless steel squares or sprayed iron squares are usually used as the sturdy and rust-free frame.

• Anti-static curtains: anti-static curtains or tempered glass are used all around with good anti-static effect and high transparency.

• Fan Filter Unit (FFU): Centrifugal fan is used, which has the characteristics of long life, low noise, no maintenance, etc. The internal purification level can be up to 100-100K level.

• Internal purification lamp: using special purification lamps that do not produce dust.

Functional Advantages

• Convenient installation: assembled structure design, short delivery cycle, easy to install and disassemble.

• Flexible movement: the bottom is equipped with universal wheels for easy position adjustment and movement.

• Modular design: easy to improve the cleanliness level, strong expandability, and reusable.

• Economical and practical: compared with the traditional civil engineering or assembly cleanroom, the investment is less, the effect is quick, and the operation cost is low.

Application Scenario

• Electronic manufacturing industry: used in SMT placement, chip packaging, testing and other links.

• Food industry: to provide aseptic environment in the packaging process to ensure food safety.

• Pharmaceutical industry: used in aseptic operating room, preparation room, etc., to ensure the environmental cleanliness of drug production.

• Laboratory: Provide accurate experimental environment for scientific research.

Installation steps

• Frame Installation: According to the size and design requirements of the clean room, assemble the frame materials according to the predetermined position, and ensure the verticality, horizontality and stability of the frame.

• Filter Installation: Select the appropriate filter type and specification, install it on the top or side of the clean room, and use sealing materials to ensure that there is no air leakage.

• Lighting and Ventilation Installation: According to the usage requirements of the clean room, install appropriate lighting equipment, such as clean lamps, explosion-proof lamps, etc., and install ventilation equipment, such as exhaust fans, air conditioners, etc., in order to regulate the temperature and humidity in the clean room.

• System debugging and testing: After the installation is completed, use professional testing instruments to test the air quality in the clean room to ensure that the cleanliness, temperature, humidity and other parameters meet the requirements.

Precautions

• Design and specification: Ensure that the design and specification of the clean room meets the required cleanliness requirements and applications.

• Installation location: Choose a suitable location for the installation of the clean room to ensure that the surrounding environment is suitable.

• Cleaning and Disinfection: Before installation, clean and disinfect the cleanroom, especially the internal surfaces such as wall panels and ceilings.

• Power and Electrical Safety: Properly connect the cleanroom to the power source and ensure electrical safety by following proper wire connection procedures and safety codes.

• Filter Replacement: Replace filters in the Clean Shed on a regular basis according to the manufacturer's guidelines or regulations.

Clean room testing reference standard

• Design Code for Clean Plant GB50073-2001

• Technical Code for Hospital Clean Surgical Department Building GB 50333-2002

• Technical Code for Biosafety Laboratory Building GB 50346-2004

• Code for Clean Room Construction and Acceptance” GB 50591-2010

• Test Methods for Suspended Particles in Clean Rooms (Areas) of the Pharmaceutical Industry GB/T 16292-2010

• Test Methods for Planktonic Bacteria in Cleanrooms of Pharmaceutical Industry GB/T 16293-2010

• Test Methods for Sedimentation Bacteria in Clean Rooms (Areas) of the Pharmaceutical Industry GB/T 16294-2010

Clean room testing process

• Pre-preparation: including familiarizing with the design drawings of the clean room, understanding the air environment conditions, determining the test points and sampling points.

• Implementation of the test: the use of professional testing equipment for the clean room particulate concentration, microbial content, differential pressure, wind speed, air volume, noise level, illumination, temperature and humidity, etc. to carry out the actual measurement.

• Data analysis: Compare the collected data with the corresponding cleanliness standards, calculate the cleanliness level of the clean room, and judge whether it meets the standards.

• Report Preparation: Prepare a test report based on the test results, in which the test data and conclusions should be recorded in detail.