• Main frame material

  The main frame of the clean shed is usually made of industrial aluminum profiles or stainless steel squares or iron squares with multi-layer pickled electrostatic spraying, which have good anti-corrosion and anti-rust properties, as well as being aesthetically pleasing. The use of aluminum profiles avoids the need for welding, which is both environmentally friendly and convenient. In addition, the strength and stability of aluminum profiles also make the clean shed have a better performance in carrying capacity.

• Baffle Material

  The baffle part of the clean shed is generally composed of plexiglass, aluminum composite panel, aluminum alloy plate and other materials. The selection of these materials can not only meet the requirements of cleanliness, but also provide sufficient strength and stability. For example, plexiglass has better light transmission and anti-static effects, while aluminum composite and aluminum alloy panels are widely used for their lightweight and sturdy characteristics.

• Other Hardware

  In addition to the materials mentioned above, a complete clean room needs to be equipped with auxiliary facilities such as FFUs (Fan Filtration Units), anti-static curtains, flame retardant panels, etc. FFUs are responsible for providing a continuous flow of clean air, while anti-static curtains and flame retardant panels help to maintain the stability of the environment inside the clean room.

Structural features

• Frame: usually made of industrial aluminum or stainless steel square pass, iron square pass spraying plastic, with strong, beautiful, no rust, no dust.

• Anti-static drape: anti-static drape or tempered glass is used all around, which has good anti-static effect and high transparency, clear grid, good flexibility, no deformation and no aging.

• Fan Filter Unit (FFU): Centrifugal fan is used, which has the characteristics of long life, low noise, maintenance-free, small vibration, stepless speed change, etc. The internal purification level can reach 100~10000. The internal purification level can be up to 100~10000 levels, especially suitable for local purification requirements in the workshop area, such as assembly line operation area.

• Inside the purification room: special purification lamps are used, which do not produce dust.

Advantages of use

• Flexibility and convenience: clean shed can be used individually, or multiple connections to form a strip clean area, easy to install, short construction period, easy to move, and can be adjusted at any time according to the needs of the position.

• Economy: Compared with the traditional civil engineering or assembly type Class 100 clean room, the clean shed has a high cost performance with less investment, quick results and low operation cost.

• Modular design: easy to improve the cleanliness level, strong expandability, and has a high reuse value.

Application Scenario

• Scientific research: provide a highly clean experimental environment to ensure the accuracy and reliability of experimental results.

• Healthcare: Used in operating rooms, ICU wards, etc., providing patients with a cleaner and safer medical environment.

• Biopharmaceutical: Ensure sterile conditions for drug production, improve drug quality and safety.

• Electronic Manufacturing: In assembling circuit boards, encapsulating chips, etc., to ensure that the parts are not affected by dust and foreign objects, and to improve product reliability.

• Preparation before installation

  Before the installation of the clean shed, the installation environment needs to be thoroughly cleaned and sterilized to reduce the dust and microbial content in the air and create basic clean conditions. In addition, the installation location and size requirements should be determined according to the design drawings, and the appropriate tools and materials should be prepared.

• Frame and support structure installation

  The frame and support structure of the clean room is usually made of aluminum alloy or stainless steel, which needs to be ensured to be stable and reliable. If the clean room is large in size, support points should be added in the center to ensure personnel safety.

• Installation of high efficiency filter and FFU fan

  High-efficiency filter is the key component to ensure the cleanliness inside the clean room, and attention should be paid to the direction and sealing of the filter during installation. Subsequently, install the FFU fan and connect the power supply to ensure that the fan operates normally and the air volume is evenly distributed.

• Wall and Ceiling Installation

  The walls and ceilings of the clean room should be made of special purification boards or other materials that meet the cleanliness requirements, and the installation should ensure the flatness and sealing to avoid any cracks or holes.

• Door and window installation

  The doors and windows of the clean room should be made of materials that can ensure airtightness, such as PVC drapes, automatic doors or doors with airtight performance, in order to prevent the entry of external pollutants.

• Lighting and electrical system installation

  Suitable lighting system should be installed inside the clean room to ensure sufficient illumination and uniformity, while the electrical system should comply with national standards and industry requirements to ensure stable power supply and equipment safety.

• Debugging and testing

  After the installation is completed, the clean room should be debugged, including the operation test of FFU fan, filter efficiency check and cleanliness test, etc., to ensure the normal operation of the systems and achieve the expected clean effect.

• Maintenance

  The clean room needs regular cleaning and maintenance in the process of use, including regular replacement of filters and cleaning of internal surfaces to ensure that the required cleanliness is maintained for a long time.

Importance of testing standards

According to the latest inspection standards, the inspection of clean rooms mainly covers air cleanliness, temperature and humidity, lighting, pressure difference, noise, electrical safety, equipment and maintenance, personnel management, sanitation and disinfection, and record management. These standards are designed to ensure that the clean room is operated in a manner that meets the requirements of the production process, while protecting the health and safety of staff.

Common Test Items

• Air Cleanliness: Provides evidence of cleanroom performance related to air cleanliness through particle concentration monitoring.

• Temperature and Humidity: Ensure that the indoor ambient temperature and humidity are within specified limits to accommodate varying production needs.

• Lighting: To provide adequate lighting to ensure that staff can clearly see the objects being operated.

• Pressure Differential: In order to prevent external contamination from entering the clean shed, a certain indoor/outdoor pressure differential needs to be maintained.

• Noise: Noise from working in the cleanroom should be kept within permissible limits.

• Electrical Safety: Strict electrical safety regulations should be observed to ensure the safe operation of the equipment and the personal safety of the staff.

• Equipment and Maintenance: The equipment should meet the requirements of the production process, and regular maintenance.

• Personnel management: Staff entering the clean shed need to be strictly trained and managed.

• Sanitation and disinfection: Thorough cleaning and disinfection should be carried out regularly to keep the environment clean and sterile.

• Record management: Detailed records should be kept on the operation status, equipment maintenance, personnel activities and other important information of the clean room.

Testing cycle and cost

According to the search results, the testing cycle of clean room is usually 7 working days, while the testing fee needs to be determined according to the service content and charge of specific service providers. The validity period of the test report is usually 1-2 years by default, but the exact time may vary depending on the regulations of the testing organization.

Inspection Process

The testing process for a clean room usually includes steps such as signing a contract, arranging for personnel to conduct on-site sampling, laboratory testing, and issuing a CMA-labeled test report. These steps ensure the rigor and accuracy of the testing.