Overview of Class iso 5 Electronic Clean Room
A Class iso 5 clean room is a kind of local environment that can provide a cleanliness level of Class 100, which is achieved through technical means such as high-efficiency air filtration and airflow control. Class 100 clean rooms usually adopt modular design, which can be assembled and expanded according to actual needs, and have high flexibility and customizability.
A Class iso 5 electronic clean room is an air purification device that provides a local high-cleanliness environment. It is mainly composed of a box, a fan, a primary air filter, a damping layer and lamps, and the outer shell is sprayed with plastic. The product can be hung or supported on the ground, with a compact structure and easy to use. It can be used alone or connected to form a strip-shaped clean area.
The characteristics of Class ISO 5 electronic clean room include:
The modular assembly structure design can easily improve the purification level and is easy to install.
Equipped with universal wheels, it is easy to move.
The Class 100 clean shed has a larger effective working space than the clean workbench; it has fast construction and low cost compared to the clean workshop.
LED display, electronic board control; touch-type micro switch, using an adjustable air volume system to ensure that the wind speed in the work area is in an ideal state.
Applicable to clean production lines.
Class iso 5 electronic clean room accessories include:
Clean room is an air purification device that can provide a local high clean environment. It has multiple clean levels and space matching and can be designed and manufactured according to the use requirements. Clean room is mainly composed of FFU, air filter, frame, anti-static mesh curtain (plexiglass, tempered glass, PVC door curtain, color steel plate), dust-free lamps, etc.
The top of the clean shed is full of FFU fan filter units, and the positive pressure top air supply system is designed to ensure cleanliness without causing turbulence.
The clean shed can be surrounded by curtains or glass, and different materials will result in different prices and costs of the clean shed.
The bottom of the clean shed is equipped with universal wheels, which is very convenient to move and is conducive to production needs. 4 The clean shed uses centrifugal fans, which have long life, low noise, maintenance-free, low vibration, three-speed speed regulation and other characteristics, and the fan quality is reliable.
The long working life, coupled with the unique air duct design, greatly improves the efficiency of the fan and reduces noise.
The clean shed uses special purification lamps for clean rooms, which do not produce dust.
The clean shed uses industrial aluminum, stainless steel, and plastic-sprayed square tubes as frames, which are stable, beautiful, rust-free, and dust-free.
The clean shed is full of FFU fan filter units, and the positive pressure top air supply system is designed to ensure cleanliness without causing turbulence.
The brackets around the clean shed are made of industrial aluminum profiles or stainless steel square tubes or iron square tubes with multi-layer pickling and electrostatic spraying as the frame, which is corrosion-resistant, rust-proof, and beautiful. Commonly used plates for clean sheds are cold-rolled steel plates (A3 plates) and stainless steel plates (SUS201, SUS304, SUS316, etc.), with a thickness of 0.8~1.5mm. Different materials and size configurations directly affect the price cost of the clean shed.
The clean shed is equipped with a control box, which is convenient for operation management and operator safety protection.
The modular design system structure of the clean shed is convenient to improve the local purification level, has strong scalability, and can be reused.
The internal purification level of the clean shed can reach 100-100K, which is particularly suitable for areas with high purification level requirements in the workshop, such as assembly line operation areas.
The working principle of the 100-level electronic clean shed is based on the air purification system. The air is sucked in by the fan and purified through the primary filter and high-efficiency filter, and then sent to the working area at a uniform wind speed to form a clean air layer, thereby ensuring that the cleanliness in the working area meets the requirements.
Clean room installation:
In the design and use of Class 100 electronic clean rooms, the following aspects need to be paid attention to:
Installation location: The clean shed should be installed in a dry, ventilated, well-lit environment, avoiding direct sunlight. The installation location must also meet the special requirements of related industries, such as anti-static and anti-corrosion.
Foundation construction: The foundation construction of the clean shed should meet the design requirements to ensure that the foundation is flat, solid and horizontal. After the foundation construction, it should be inspected and accepted, and the clean shed can be installed only after it is qualified.
Frame installation: The clean shed frame is made of steel, and the verticality and horizontality of the frame should be ensured during installation. After the frame is installed, it should be treated with anti-corrosion and anti-rust.
Ceiling and wall panel installation: The ceiling and wall panels should be made of purification panels or other materials that meet the clean requirements. During installation, the flatness and joints of the ceiling and wall panels should be ensured to avoid loopholes.
Air purification system installation: The clean shed should be equipped with an air purification system, including high-efficiency filters, air showers, ultraviolet disinfection lamps, etc. During installation, ensure that the connections between the components are tight to avoid air leakage.
Lighting system installation: The clean shed should be equipped with a lighting system, including LED lamps, etc. During installation, the waterproof and dustproof performance of the lamps and the uniformity of illumination should be ensured.
Electrical system installation: The electrical system of the clean room should comply with relevant national standards and industry requirements. During installation, the power supply should be stable and safe, and the normal operation of each electrical equipment should be ensured.
Grounding treatment: The grounding treatment of the clean room should meet the design requirements to ensure the safe operation of the equipment inside the clean room.
Acceptance and commissioning: After the installation of the clean room is completed, acceptance should be carried out. After the acceptance is qualified, the clean room should be debugged to ensure the normal operation of each system and achieve the expected clean effect.