The Class ISO5 clean shed in a dust-free workshop is a high-level clean environment solution for a local clean environment. It can provide a clean environment up to Class 1000 for a local area and is suitable for scenes with extremely high requirements for air quality. The Class 1000 clean shed in a dust-free workshop is also mainly composed of a box, a fan, a primary air filter, a damping layer, lamps, etc. It has a compact structure and is easy to use. It can be used alone or multiple units can be connected to form a strip-shaped clean area.
Clean room principle:
The clean room uses the synergy of FFU and fan to inhale external air, purify it through high-efficiency filters, and then send it out from the channel at a uniform wind speed. The continuous supply of clean air forms a uniform airflow layer, which makes the air flow move upward and form a cycle, thereby ensuring the air quality in the clean room.
Ventilation system:
Cleanrooms are usually equipped with high-efficiency ventilation systems to keep the air moving and reduce the content of particulates and other pollutants. The ventilation system exhausts unclean air and introduces filtered fresh air.
Filters:
Cleanroom ventilation systems include high-efficiency air filters, usually HEPA or ULPA. These filters can capture and remove tiny particles to ensure that particulate matter in the air remains at an acceptable level.
Air quality control:
Cleanrooms usually use negative or positive pressure systems to prevent external air from entering or internal air from leaking, which helps maintain a clean environment.
Clean room features：
Air purification: High-efficiency filters are used to effectively remove dust particles and ensure that the cleanliness reaches Class 100.
Independentairconditioningsystem: Equipped with independent air conditioning and return air system to reduce pollution and improve purification effect.
Anti-static treatment: Anti-static curtains or tempered glass are used to effectively suppress static electricity generation and maintain a clean environment.
Flexible combination: It can be used alone or connected in multiple ways to form a clean area to meet different needs.
Easy mobility: Equipped with universal wheels, it is easy to adjust the position to adapt to changes in the clean area during the production process.
Clean room material：
Frame: 40*40 plastic-sprayed steel square tube, stable and beautiful, rust-free and dust-free.
Electrostaticcurtain: 0.5mm mesh, with good anti-static effect and transparency.
Acrylicboard: fully transparent, good light transmittance, not easy to break.
FilterunitFFU: AC EBM355 centrifugal fan, with long life, low noise, maintenance-free and other characteristics.
Top: Acrylic board or mesh soft curtain enclosure, equipped with FFU fan filter unit, reaching 10,000-level purification level.
Clean room installation and construction：
Installation location: dry, ventilated, well-lit, and meet special requirements such as anti-static and anti-corrosion.
Foundationconstruction: flat, solid and level, and can only be installed after completion and acceptance.
Frameinstallation: ensure verticality and horizontality, and carry out anti-corrosion and anti-rust treatment after completion.
Ceilingandwallpanelinstallation: use materials that meet clean requirements to ensure flat joints and tightness.
Air purifier installation: install high-efficiency air filters, ensure the correct installation position and direction, and replace and maintain them regularly.
Ventilation system installation: install ventilation systems to ensure that the vents are in the right position and the ventilation ducts are firmly connected.
Electrical system installation: install electrical lines and control systems to ensure safety and reliability in compliance with relevant standards.
Lighting installation: install clean lighting to ensure uniform and soft light that meets clean requirements.
Environmental monitoring system installation: install air quality monitoring systems to monitor air quality indicators in real time to ensure that cleanliness meets requirements.
Debugging and acceptance: after installation, system debugging and cleanliness acceptance are carried out to ensure that the clean shed operates normally and meets requirements.
Clean room maintenance：
Regular cleaning: Clean the inside and outside surfaces of the clean room regularly to keep it clean and avoid pollution accumulation.
Regular filter replacement: Check and replace high-efficiency air filters regularly to ensure filtering effect and cleanliness.
Regular equipment inspection: Check ventilation systems, lamps, electrical equipment, etc. regularly to ensure normal operation of equipment.
Regular disinfection: Disinfect the clean room regularly to ensure a clean environment.
Regular maintenance records: Establish a complete maintenance record to record maintenance conditions and maintenance cycles for easy management and tracking.
Clean room application areas：
Pharmaceutical manufacturing: places where high cleanliness is required for drug production and packaging.
Electronic manufacturing: integrated circuits, semiconductors and other production sites that have strict requirements for clean environment.
Food processing: places where food production and packaging have high requirements for clean environment.
Laboratory research: places where scientific research laboratories, biological laboratories and other places have strict requirements for clean environment.
The construction and application of clean sheds are of great significance to ensure product quality, personnel health and environmental hygiene. I hope this information can help you! If you have any other questions or need further information, please feel free to let me know.
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