MENU
+86 18186671616
Jason@cleanroomequips.comX
Corner air showers are specialized air showers that can be installed in the corners of a room to make efficient use of space while providing thorough cleaning prior to entry.
External Dimensions: (W x D x H) 1200mm x 1200mm x 2200mm
Internal Dimensions: Approximately 1000mm x 800mm x 2000mm
Airflow Rate: Approximately 20-25 m³/h.
Air Velocity: 20-30 m/s at the nozzle.
Filter Type: HEPA 99.99% particles ≥0.3 microns.
Voltage: 220V/50Hz or 110V/60Hz (customizable).
Power Consumption: Approximately 1.5-2.5 kW.
Construction: Stainless steel (SUS201 or SUS304), corrosion-resistant.
Min. Order:1 unit
Min. Order:1 unit
Min. Order:1 Set
Min. Order:1 unit
Min. Order:1 unit
Min. Order:1 unit
Min. Order:1 unit
Min. Order:1 unit
Min. Order:1 unit
Modular CleanRoom
US$9000-10000 USD/Unit
Min. Order:1 unit
Air Shower
US$1000.00-5000.00 USD/Unit
Min. Order:1 unit
Downflow Booth
US$3000-6000 USD/Unit
Min. Order:1 unit
Clean bench
US$600-2000 USD/Unit
Min. Order:1 unit
Air Filter
US$3-50 USD/Unit
Min. Order:1 unit
Cleanroom Wall Panels
US$10-20 USD/sq.
Min. Order:100 square
Deiiang is a leading manufacturer of corner air showers, known for its commitment to quality and innovation in the cleanroom equipment industry. With a focus on advanced engineering and design, Deiiang's corner air showers are specifically crafted to meet the stringent cleanliness requirements of various industries, including pharmaceuticals, biotechnology, and electronics. Each unit is designed to efficiently remove contaminants from personnel and equipment, ensuring that cleanroom environments maintain high standards of hygiene.
The corner air showers produced by Deiiang incorporate state-of-the-art technology and high-efficiency particulate air (HEPA) filtration systems, which effectively capture and eliminate harmful particles. Their compact design allows for optimal space utilization in cleanroom setups, making them an ideal choice for facilities with limited space. Additionally, Deiiang’s air showers are customizable, allowing clients to tailor features such as airflow rates and control systems to fit their specific operational needs.
Deiiang prides itself on providing exceptional customer service and support, guiding clients through the selection and installation process to ensure seamless integration into their facilities. With a reputation built on reliability and excellence, Deiiang is dedicated to helping businesses achieve their contamination control goals while enhancing operational efficiency and safety.
The primary purpose of a corner air shower is to remove contaminants from personnel and equipment before entering a controlled environment, such as a cleanroom. By utilizing high-velocity air jets, the air shower effectively dislodges dust, particles, and other contaminants from clothing and surfaces.
This process ensures that the levels of contamination in sensitive areas are kept to a minimum, thereby maintaining the integrity and cleanliness of the environment. Corner air showers are specifically designed to fit into the corner of a room, maximizing space efficiency while providing the same functionality as standard air showers.
A corner air shower operates by utilizing high-velocity jets of filtered air to blow away contaminants from the surface of individuals or equipment. When a person enters the air shower, the doors close automatically, sealing the chamber. This containment is critical for preventing contaminants from escaping into the cleanroom.
Once inside, the air shower activates, producing a strong airflow directed at the individual from various angles. The air is typically filtered through HEPA filters before being expelled, ensuring that no additional contaminants are introduced into the chamber during the process.
The duration of the air shower cycle is usually preset, lasting anywhere from 10 to 30 seconds, depending on the design and the specific requirements of the cleanroom. After the cycle is complete, the doors open, allowing the individual to exit into the clean area, now significantly cleaner.
Space Efficiency: Designed to fit into corners, maximizing the use of available cleanroom space.
Effective Contamination Control: High-velocity air jets remove particles and contaminants from clothing and equipment.
User-Friendly Operation: Many models feature automatic doors and sensors for hands-free operation.
Regulatory Compliance: Helps meet industry standards for cleanliness in controlled environments.
Durable Construction: Typically made from stainless steel or other easy-to-clean materials.
Cost-Effective: Reduces the need for extensive cleaning protocols by minimizing contamination at entry points.
Versatile Applications: Suitable for various industries, including pharmaceuticals, biotechnology, and semiconductor manufacturing.
Reduced Downtime: Quick air shower cycles help maintain workflow in cleanroom environments.
Improved Air Quality: Filters ensure that the air used in the shower is free from harmful particles.
Safety Features: Equipped with emergency stop buttons and alarm systems for user safety.
Typical dimensions for a corner air shower vary, but they generally range from 1.0 to 2.0 meters in width and depth, and a height of about 2.0 to 2.5 meters. These dimensions are designed to accommodate users comfortably while fitting into the corner of a cleanroom or controlled environment.
The compact design allows for efficient use of space without sacrificing functionality, ensuring that the air shower can effectively serve its purpose in maintaining cleanliness standards. Custom sizes are also available to meet specific facility requirements.
Corner air showers commonly utilize HEPA filters as their primary filtration system. HEPA, which stands for High-Efficiency Particulate Air, filters are designed to capture at least 99.97% of particles that are 0.3 microns in diameter. This high level of efficiency is critical in preventing contaminants from entering cleanroom environments.
In addition to HEPA filters, many corner air showers include pre-filters to capture larger particles before they reach the HEPA filter. This helps prolong the lifespan of the HEPA filter and ensures that the air remains clean for longer periods, reducing maintenance costs.
Regular inspection and replacement of these filters are essential to maintain the effectiveness of the air shower. Proper maintenance ensures optimal airflow and filtration efficiency, which is crucial for the integrity of the cleanroom.
Corner air shower filters should normally be changed every 3 to 6 months, depending on usage and facility requirements.
Regular Maintenance Schedule: Typically, filters should be inspected every 3 to 6 months.
Usage Frequency: More frequent use may require more regular replacements, possibly every month.
Visual Inspections: If the filters appear dirty or discolored, they should be replaced immediately.
Manufacturer Guidelines: Always refer to the manufacturer’s recommendations for specific replacement intervals.
Air Quality Monitoring: Changes in air quality may indicate the need for filter replacement.
However, they may need to be changed more frequently, possibly monthly, in high-traffic areas to maintain optimal filtration efficiency. Periodic inspections should also be performed and filters should be replaced immediately if they become dirty or clogged to ensure that the air shower room continues to operate efficiently and maintain cleanroom standards.
Yes, corner air showers can be customized to meet the specific needs of different facilities and applications. Manufacturers often offer a range of options, allowing clients to tailor dimensions, airflow rates, and additional features to fit their unique requirements. Customization may include different finishes, materials, control systems, and the inclusion of additional safety features.
Moreover, corner air showers can be integrated with existing cleanroom systems, and users can choose from different types of air filtration systems based on the level of contamination control needed. This flexibility makes corner air showers suitable for a wide array of industries, including pharmaceuticals, electronics, and food processing, where precise contamination control is critical.
Maintenance of corner air showers is essential to ensure they function effectively and maintain cleanliness standards. Regular inspection of the air shower's mechanical components, such as doors, sensors, and airflow systems, is crucial to identify any potential issues. Making sure that the doors open and close smoothly and that sensors are functioning correctly can help prevent operational disruptions.
In addition to mechanical inspections, the filters need to be checked and replaced according to the manufacturer's guidelines. Depending on usage frequency, this may involve monthly or quarterly replacements. Regular filter changes prevent clogging, which can reduce airflow and compromise the effectiveness of the air shower.
Lastly, routine cleaning of the interior surfaces of the air shower is necessary to remove any accumulated dust or debris. This can be done using appropriate cleaning agents that do not leave residues, ensuring that the air shower continues to provide a clean environment for personnel and equipment.
Pharmaceuticals: To maintain sterile conditions for drug manufacturing and testing.
Biotechnology: Used in labs to prevent contamination of biological samples and products.
Semiconductor Manufacturing: Essential for keeping cleanroom environments free from particulate contamination.
Aerospace: Ensures that sensitive components remain uncontaminated during assembly and testing.
Food Processing: Helps maintain hygiene standards by preventing contaminants from entering production areas.
Electronics: Protects sensitive electronic components from dust and particles during assembly.
Medical Device Manufacturing: Critical for ensuring the cleanliness of devices before packaging and sterilization.
Laboratories: Used in research labs to maintain clean conditions for experiments and sensitive analyses.
Choosing the right corner air shower for your facility involves assessing multiple factors, including the specific contamination control requirements, available space, and the volume of personnel using the shower. Start by determining the cleanliness level required for your cleanroom, as this will influence the specifications of the air shower, such as airflow rates and filtration types.
Next, consider the physical dimensions of the space where the air shower will be installed. Custom options may be necessary for unique layouts or specific operational needs. Consulting with manufacturers or experts in cleanroom design can provide valuable insights and recommendations based on industry standards and best practices to ensure you select the most effective solution for your facility.
