650'Ultra-high efficiency non-septum filter,H15
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650'Ultra-high efficiency non-septum filter,H15
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650'Ultra-high efficiency non-septum filter,H15
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Product Description
The ULPA filter U17 is designed for high-efficiency filtration, capturing particles as small as 0.12 microns with 99.99995% efficiency. It has an air volume capacity of 500 m³/h and dimensions of 610*915*50 mm (HxWxD). This filter is ideal for use in environments that demand ultra-clean air, such as cleanrooms, hospitals, and semiconductor manufacturing facilities.
ULPA filters (Ultra Low Penetration Air filters) are highly efficient filters that capture 99.999% of particles as small as 0.1 microns. They are used in environments where air quality is crucial, including:
Clean rooms
Laboratories
Semiconductor manufacturing
Pharmaceutical production
Aerospace and electronics industries
These filters ensure the removal of fine particles, allergens, bacteria, and viruses, providing ultra-pure air in critical applications.
Design Features
High Efficiency: ULPA filters capture 99.999% of particles as small as 0.1 microns.
Superior Filtration: Offers more efficient filtration than HEPA filters, making it ideal for critical air quality environments.
Wide Application: Used in clean rooms, laboratories, hospitals, and industrial facilities requiring ultra-pure air.
Particle Removal: Effectively removes dust, allergens, bacteria, viruses, and other fine airborne contaminants.
Long-lasting Performance: Durable construction ensures consistent high filtration efficiency over time.
Improved Air Quality: Provides cleaner air by eliminating harmful pollutants in sensitive environments.
Low Pressure Drop: Designed to maintain airflow while providing high filtration performance.
photo
Material composition
Filter material | American HV ultra-fine glass fiber filter paper |
Sealing glue | PU two-component polyurethane AB glue |
Frame material | Aluminum profile frame, aluminum plate folding frame, galvanized frame, stainless steel frame |
Protective net | Plastic spray diamond mesh |
Separator | EVA hot melt glue |
Sealing glue strip | EVA or neoprene |
Filter efficiency | U15:99 999-99 9995%@0.12um |
Maximum operating temperature | 70℃ |
Maximum operating humidity | 100% |
Filter material | American HV ultra-fine glass fiber filter paper |
Sealing glue | PU two-component polyurethane AB glue |
Frame material | Aluminum profile frame, aluminum plate folding frame, galvanized frame, stainless steel frame |
Protective net | Plastic spray diamond mesh |
Separator | EVA hot melt glue |
Sealing glue strip | EVA or neoprene |
Filter efficiency | U15:99 999-99 9995%@0.12um |
Maximum operating temperature | 70℃ |
Maximum operating humidity | 100% |
Product dimensions parameters
All Sizes And Styles Can be customized | |||||
Model NO. | Actual Size | Air Flow | Media Area | Velocity | Efficiency |
HxWxD (mm) | (m³/h) | Flow (m²) | (m/s) | ||
K57-B-002 | 484*484*50 | 500 | 4.81 | 0.55 | H13-H14,U15 |
K57-B-006 | 610*915*50 | 1100 | 11.29 | 0.55 | H13-H14,U15 |
K57-B-028 | 305*610*69 | 500 | 4.92 | 0.75 | H13-H14,U15 |
K57-B-031 | 610*610*69 | 1000 | 10 | 0.75 | H13-H14,U15 |
K57-B-033 | 610*915*69 | 1500 | 14.84 | 0.75 | H13-H14,U15 |
K57-B-035 | 610*1220*69 | 2000 | 19.68 | 0.75 | H13-H14,U15 |
K57-B-041 | 610*915*96 | 2400 | 23.19 | 1.2 | H13-H14,U15 |
K57-B-042 | 610*1220*96 | 3200 | 30.76 | 1.2 | H13-H14,U15 |
K57-B-051 | 870*1170*69 | 2750 | 27.08 | 0.75 | H13-H14,U15 |
K57-B-052 | 1170*1170*69 | 3700 | 36.52 | 0.75 | H13-H14,U15 |
All Sizes And Styles Can be customized | |||||
Model NO. | Actual Size | Air Flow | Media Area | Velocity | Efficiency |
HxWxD (mm) | (m³/h) | Flow (m²) | (m/s) | ||
K57-B-002 | 484*484*50 | 500 | 4.81 | 0.55 | H13-H14,U15 |
K57-B-006 | 610*915*50 | 1100 | 11.29 | 0.55 | H13-H14,U15 |
K57-B-028 | 305*610*69 | 500 | 4.92 | 0.75 | H13-H14,U15 |
K57-B-031 | 610*610*69 | 1000 | 10 | 0.75 | H13-H14,U15 |
K57-B-033 | 610*915*69 | 1500 | 14.84 | 0.75 | H13-H14,U15 |
K57-B-035 | 610*1220*69 | 2000 | 19.68 | 0.75 | H13-H14,U15 |
K57-B-041 | 610*915*96 | 2400 | 23.19 | 1.2 | H13-H14,U15 |
K57-B-042 | 610*1220*96 | 3200 | 30.76 | 1.2 | H13-H14,U15 |
K57-B-051 | 870*1170*69 | 2750 | 27.08 | 0.75 | H13-H14,U15 |
K57-B-052 | 1170*1170*69 | 3700 | 36.52 | 0.75 | H13-H14,U15 |
FAQ
1. How do ULPA filters improve the safety of clean environments?
ULPA filters improve the safety of clean environments by ensuring that airborne particles, including dust, bacteria, and viruses, are effectively captured. Their high-efficiency filtration, which captures particles as small as 0.12 microns, helps maintain a sterile environment crucial for sensitive industries like pharmaceuticals, semiconductor manufacturing, and healthcare. By removing these contaminants, ULPA filters reduce the risk of contamination and ensure a safer working environment.
2. What is a Super High Efficiency Filter?
A Super High Efficiency Filter (SHEF) is a type of filter that offers an extremely high level of filtration, capturing particles as small as 0.1 microns with an efficiency of 99.999%. These filters are ideal for environments that require near-perfect air quality, such as: - Cleanrooms in semiconductor and pharmaceutical industries. - Hospitals, especially in operating rooms. - Laboratories where contamination control is critical.
3. How does an ULPA filter work?
ULPA filters work by using a dense arrangement of fibers to trap ultrafine particles as air passes through the filter. When air enters the filter, the particles, which can be as small as 0.12 microns, are captured by the fibers through mechanisms like diffusion, interception, and inertial impaction. This ensures that only clean, particle-free air exits the system, making ULPA filters highly effective in environments that require strict contamination control.
4. What certifications should ULPA filters have?
ULPA filters should meet certain certifications to ensure their efficiency and reliability. The most commonly required certification is the EN 1822 standard, which ensures the filter captures at least 99.999% of particles as small as 0.12 microns. In specialized industries, additional certifications might be necessary to meet the specific air quality requirements, such as those in pharmaceutical or semiconductor manufacturing.
5. Are ULPA filters used in air purifiers?
Yes, ULPA filters are used in high-performance air purifiers, especially in environments that require extremely clean air, such as hospitals, laboratories, and cleanrooms. These filters offer superior particle removal compared to standard HEPA filters, ensuring the removal of ultra-fine particles, including bacteria, viruses, and dust, from the air.
6. How do ULPA filters help with the prevention of infection?
ULPA filters play a critical role in preventing infection by removing airborne pathogens, such as bacteria, viruses, and fungi, from the air. In environments like hospitals and laboratories, where infection control is vital, these filters ensure that harmful particles are captured, reducing the risk of airborne transmission of diseases. Their high efficiency helps maintain a sterile atmosphere, particularly in operating rooms and intensive care units.
7. Can ULPA filters be used in semiconductor manufacturing?
Yes, ULPA filters are commonly used in semiconductor manufacturing. These filters are essential for maintaining the ultra-clean environments required in semiconductor fabs, where even the smallest particles can damage sensitive components. ULPA filters capture particles as small as 0.12 microns, ensuring that the air remains free of contaminants and that the manufacturing process is not compromised.
8. How does a Super High Efficiency Filter work in hospitals?
In hospitals, Super High Efficiency Filters (SHEFs) are used to provide a high level of air filtration in critical areas such as operating rooms, intensive care units, and laboratories. These filters work by capturing ultrafine particles, including bacteria and viruses, to prevent airborne infections. By removing these pathogens from the air, SHEFs help ensure a sterile and safe environment for patients and healthcare workers.
9. Can ULPA filters remove allergens?
Yes, ULPA filters are highly effective at removing allergens from the air. Their fine filtration capacity allows them to capture airborne allergens such as dust, pollen, pet dander, and mold spores. This makes them ideal for use in environments where individuals with allergies or asthma are present, such as homes, offices, and healthcare facilities.
10. How do ULPA filters compare to MERV filters?
ULPA filters and MERV filters differ significantly in terms of efficiency and the size of particles they can capture. While MERV filters are rated from 1 to 16, with a maximum efficiency of about 95% for particles as small as 0.3 microns, ULPA filters offer much higher efficiency, capturing 99.999% of particles as small as 0.12 microns. Therefore, ULPA filters are suitable for environments requiring the highest level of filtration, while MERV filters are better suited for general air quality improvement.
11. How do ULPA filters contribute to energy efficiency?
ULPA filters contribute to energy efficiency by maintaining optimal airflow while ensuring high levels of filtration. Despite their fine filtration capabilities, they are designed to minimize air resistance, which reduces the strain on ventilation and HVAC systems. This means that air systems can operate more efficiently, leading to lower energy consumption while still providing high-quality air filtration.
12. Are ULPA filters reusable or disposable?
ULPA filters are typically disposable after their lifespan has ended. Once they become clogged with contaminants and their efficiency decreases, they should be replaced. Reusable ULPA filters are rare, as their fine mesh design can become compromised after prolonged use. Regular replacement ensures the filter continues to perform at its optimal level.
13. How do ULPA filters contribute to reducing the spread of airborne diseases?
ULPA filters significantly reduce the spread of airborne diseases by capturing pathogens such as bacteria, viruses, and mold spores. These filters are crucial in healthcare settings, such as hospitals and clinics, where infection control is a priority. By preventing the circulation of contaminated air, ULPA filters help reduce the risk of airborne transmission of diseases like tuberculosis, flu, and COVID-19.
14. What is the particle removal rate of an ULPA filter?
ULPA filters have an exceptionally high particle removal rate, typically 99.999% for particles as small as 0.12 microns. This makes them highly effective at removing ultrafine particles from the air, including dust, allergens, bacteria, and viruses. Their superior efficiency ensures cleaner, safer air in environments where air quality is critical.
15. What is the difference between U15, U16, and U17 filters?
U15, U16, and U17 are classifications of ULPA filters that indicate the level of filtration efficiency. The primary differences are: - U15 filters capture 99.999% of particles down to 0.12 microns. - U16 filters capture 99.9995% of particles of the same size. - U17 filters capture 99.99995% of particles. Each higher classification offers slightly greater filtration efficiency, with U17 being the most efficient.
16. What is the classification of a U17 ULPA filter?
A U17 ULPA filter is classified as one of the highest levels of filtration. It offers an efficiency of 99.99995% for particles as small as 0.12 microns. This makes it ideal for highly sensitive environments such as cleanrooms in semiconductor manufacturing, pharmaceuticals, and biotechnology, where the highest air purity is essential.
17. What are the limitations of ULPA filters?
While ULPA filters are highly efficient, they do have some limitations. These include: - Reduced airflow due to their dense filtration media. - Higher cost compared to lower-efficiency filters like HEPA. - Limited capacity for capturing gases or odors, which requires additional filtration methods. Despite these limitations, ULPA filters are essential in environments that require the highest level of particulate control.
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