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ESD-Safe Hardwall Cleanroom

Product Description:

Professional ESD-safe hardwall cleanroom testing & validation with full DQ/IQ/OQ/PQ qualification. Compliant with ISO 14644 and ANSI/ESD S20.20 for semiconductor & electronics manufacturing compliance.

  • Cleanliness Class: ISO 5–8, subject to process requirements and qualification.

  • Electrostatic Dissipative Performance: Surface resistance typically 1.0 × 10⁶–1.0 × 10⁹ Ω; resistance-to-ground verified after installation.

  • Static-Control Flooring: Seamless, conductive or dissipative flooring with reliable grounding and low particle generation.

  • Grounding System: Dedicated equipotential bonding network for walls, ceiling, floor, workstations, equipment and personnel grounding points.

  • Electrostatic Charge Control: Personnel grounding provisions, including wrist-strap and footwear monitoring, with audible/visual alarms.

  • Ionization System: Local or room-wide ionizers to neutralize residual electrostatic charges in critical process areas.

  • Hardwall Enclosure: Rigid, sealed, non-shedding and ESD-safe wall and ceiling panels with conductive or dissipative surfaces.

  • Airflow and Pressure: Controlled airflow with stable pressure cascade, designed to minimize particle deposition and triboelectric charging.

  • HEPA Filtration: H13 or H14 terminal HEPA filters, with conductive and properly grounded filter housings where required.

  • Environmental Monitoring: Continuous monitoring of temperature, relative humidity, room pressure, particle concentration, grounding continuity and electrostatic voltage, with alarms.

How to Work With Us

Requirements Consultation

Submit Requirements

Provide your site dimensions, required ISO class, and industry-specific needs (GMP, ESD, etc.) to our experts.

Technical Proposal

Custom Technical Proposal

Receive a detailed design proposal within 24 hours, including airflow strategies, material lists, and transparent pricing.

Precision Manufacturing

Modular Production

We manufacture your modular panels, HVAC units, and FFUs with strict QC to ensure full compliance with ISO 14644 standards.

Installation & Validation

Global Shipping & Setup

Fast global logistics followed by onsite installation guidance and performance validation to get you operational quickly.

ESD Cleanroom Design

Integrate particle control and ESD protection for electronics manufacturing,      precision assembly, and testing. Customize the system to your cleanliness      targets, equipment layout, and process requirements.

Integrated ESD Protection

  • Static-Control Materials:          ESD flooring and dissipative surfaces help reduce charge accumulation.          Resistance requirements are defined by the site-specific ESD control plan.
  • Grounding and Personnel:          Equipotential bonding, wrist straps, footwear systems, and entry testing          support controlled charge dissipation.
  • Optional Ionization:          Ionizers help neutralize charges on insulators and objects that cannot          be grounded directly.

Hardwall Construction

Modular wall panels, low-shedding finishes, and sealed joints support        flexible layouts, routine cleaning, and stable room pressure.

Environmental Control

  • Cleanliness and Filtration:          Design options target ISO 5–8 with H13 or H14 HEPA filtration,          subject to airflow design and on-site classification.
  • Pressure and Climate:          Airflow, pressure differentials, temperature, and humidity are tailored          to process needs. Humidity control supplements—not replaces—ESD protection.

Testing and Documentation

Agreed testing may include particle counts, airflow, pressure, HEPA integrity,        flooring resistance, grounding continuity, and ionizer performance.        Test records and maintenance documentation support acceptance and audits.

Design Note:      Final specifications and acceptance criteria depend on process requirements,      applicable ISO 14644 and IEC 61340 provisions, and the site's ESD control plan.

Industry Solutions

Semiconductor Manufacturing

Semiconductor processes involve sensitive components that can be damaged by      airborne particles and electrostatic discharge.

  • Key Risks: Particle contamination, static discharge, wafer or chip handling defects.
  • Recommended Design: ISO 5–7 cleanroom options, H13/H14 HEPA filtration, ESD flooring, grounding network, and optional ionization.

Electronics Assembly

Electronics assembly areas require controlled static dissipation during PCB,      sensor, module, and component handling.

  • Key Risks: ESD damage, dust contamination, unstable grounding, and personnel-related charge transfer.
  • Recommended Design: Static-control flooring, dissipative work surfaces, wrist strap and footwear grounding, entry testing, and controlled humidity.

Precision Assembly

Precision assembly processes require a stable environment to protect small,      high-value, and contamination-sensitive parts.

  • Key Risks: Micro-particle contamination, static attraction of dust, assembly defects, and product yield loss.
  • Recommended Design: Hardwall enclosure, sealed joints, controlled airflow, positive pressure, ESD-safe materials, and routine monitoring.

Testing Laboratories

Testing areas for electronic devices and precision products benefit from      controlled cleanliness, grounding, and stable environmental conditions.

  • Key Risks: Static interference, inconsistent test results, contamination during inspection, and equipment sensitivity.
  • Recommended Design: Grounded work zones, ESD-safe furniture, environmental monitoring, HEPA filtration, and documented maintenance procedures.

Medical Electronics

Medical electronic products often require clean assembly conditions and      reliable ESD control to support product safety and quality consistency.

  • Key Risks: Contamination, static damage to electronic modules, and quality control nonconformance.
  • Recommended Design: ISO-class cleanroom design, HEPA filtration, static-control surfaces, grounding verification, and documented acceptance testing.
EEAT Design Note:    Final industry configuration should be confirmed according to the product    sensitivity, process flow, applicable ISO 14644 requirements, IEC 61340 ESD    control principles, and the site's internal quality or audit standards.

Testing & Validation

ESD-Safe Hardwall Cleanroom Testing & Validation

Challenge: Precision electronics, semiconductor, micro-component and new energy battery manufacturing environments require dual compliance with cleanroom cleanliness and ESD electrostatic protection standards. Conventional cleanroom testing only detects airborne particle levels, ignoring critical ESD risks including static accumulation, sudden electrostatic discharge, unstable grounding and unqualified anti-static surface performance. Poor ESD control easily causes micro-chip breakdown, component damage and product short circuits, resulting in low production yield. Unstandardized testing procedures also lead to ISO certification failures, customer audit non-compliance, incomplete qualification records and even batch product quality issues and production shutdowns.

Solution: Our comprehensive ESD-Safe Hardwall Cleanroom validation service integrates environmental cleanliness testing, professional ESD performance verification and standardized factory qualification, fully compliant with ISO 14644 and ANSI/ESD S20.20 industry standards. Our full-range test items cover airborne particle concentration counting, HEPA/ULPA filter integrity and leakage detection, air change rate and airflow uniformity testing, pressure cascade stability verification, as well as temperature and humidity accuracy calibration. Meanwhile, we complete core ESD tests including surface resistance detection, grounding system continuity verification, static decay time measurement, ionizer balance inspection and ESD protective material compatibility testing.

Full-Standard Qualification Process: We adopt a complete DQ, IQ, OQ and PQ four-stage qualification system to achieve full-life-cycle compliance verification for ESD cleanrooms. DQ verifies the design scheme matches production processes and industry risk standards; IQ confirms the standardized installation of anti-static panels, grounding devices and filtration systems; OQ tests stable parameter operation under no-load conditions to ensure qualified cleanliness and zero static hazards; PQ implements long-term monitoring under actual production loads to verify continuous stable operation of the cleanroom environment.

Customer Core Value & Compliance Guarantee: All testing is completed with fully calibrated instruments, with real-time recorded traceable data and official validation reports. We provide complete qualification documents and test records to support enterprise internal quality filing, third-party certification and global customer factory audits. Customized routine monitoring, regular retesting and professional ESD maintenance solutions are also available to sustain long-term cleanroom and ESD compliance, reduce product defect rates, eliminate production safety risks and meet strict quality requirements for high-precision manufacturing.

FAQ

Are Deiiang ESD-Safe Hardwall Cleanrooms compliant with cleanroom and ESD standards?

Deiiang ESD-Safe Hardwall Cleanrooms can be designed and validated in accordance with applicable ISO 14644 cleanroom requirements and customer ESD-control procedures. Depending on the application, the cleanroom may incorporate conductive or dissipative flooring, grounded wall panels, workstations, equipment bonding points and personnel grounding provisions. Final compliance scope is confirmed according to the project specification, process risk assessment and local regulations.

What ESD-control features are included in an ESD-Safe Hardwall Cleanroom?

Typical ESD-control features include static-dissipative or conductive flooring, a dedicated equipotential grounding network, grounded hardwall panels and ceiling components, ESD-safe doors and work surfaces, personnel grounding points and optional wrist-strap or footwear testers. Ionization equipment can also be integrated where sensitive products or insulating materials require additional charge neutralization.

What tests are performed during ESD-Safe Hardwall Cleanroom handover?

Handover testing can include particle counts in accordance with ISO 14644-1, HEPA filter integrity testing using PAO/DOP methods, air velocity and airflow-volume measurements, differential-pressure verification, temperature and relative-humidity monitoring, smoke visualization tests and instrument calibration records. ESD-related checks may include floor resistance, resistance-to-ground, grounding continuity and ionizer performance verification when applicable.

Can temperature and humidity be controlled to support ESD protection?

Yes. The HVAC system can be configured to maintain specified temperature, relative-humidity and room-pressure conditions. Appropriate humidity control helps reduce static-charge generation, while the final setpoints should be determined by the product sensitivity, process requirements, operator comfort and applicable ESD-control program.

What documentation is available for qualification, audits and maintenance?

Project documentation can include as-built drawings, equipment layouts, electrical and grounding diagrams, operation and maintenance manuals, material data sheets, HEPA filter test reports, particle-count reports, balancing records, calibration certificates and ESD test records. Documentation packages can be tailored to support customer qualification, internal quality review and audit requirements.

Why choose a Deiiang ESD-Safe Hardwall Cleanroom?

Deiiang ESD-Safe Hardwall Cleanrooms combine rigid, durable cleanroom construction with integrated contamination and electrostatic-discharge control. The solution can be customized for electronics, semiconductor-related processes, medical devices, precision assembly and other static-sensitive applications, with design support, installation coordination, testing documentation and ongoing maintenance or spare-parts assistance available according to project needs.

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Learn More About Deiiang Hardwall Cleanrooms

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Ventilation Times (ACH)

ISO ClassACH (Air Changes Per Hour)
ISO 3360 - 540
ISO 4300 - 540
ISO 5240 - 480
ISO 650 - 60
ISO 730 - 40
ISO 815 - 25
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Cleanroom quality control flowchart

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