Rapid roll-up door Air Shower - 2200W*5000D*2600H
Reference Price:US$9800.00-16500.00





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Summary
Rapid roll-up door Air Shower - 2200W*5000D*2600H
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Air Shower Detail
A cargo air showeris a specialized type of air shower designed to decontaminate goods, equipment, or materials as they enter a controlled environment, such as a cleanroom, pharmaceutical facility, or high-tech manufacturing area. Unlike standard air showers that are typically used for personnel decontamination, cargo air showers are intended to remove dust, particles, and other contaminants from larger items or shipments before they are brought into sterile or sensitive areas.
Key Features of a Cargo Air Shower
1. High-Pressure Air Jets: Cargo air showers use high-velocity air jets to blow away contaminants from the surface of cargo, boxes, or materials. These jets direct filtered air onto the cargo from multiple angles to ensure thorough decontamination.
2. HEPA/ULPA Filtration: The air used in cargo air showers is usually filtered through HEPA (High-Efficiency Particulate Air) or ULPA (Ultra-Low Penetration Air)filters to ensure that only clean air enters the system. These filters can capture fine particles as small as 0.3 microns (HEPA) or 0.12 microns (ULPA), effectively removing dust, bacteria, and other contaminants from the air and the cargo.
3. Automation: Cargo air showers are often equipped with automatic doorsand sensors to control airflow and minimize human interaction, ensuring that the process is as efficient and contamination-free as possible.
4. Size and Design: Unlike personnel air showers, cargo air showers are designed to accommodate larger items or pallets. They may be built with wider doors or even a pass-through conveyor systemto facilitate the movement of large shipments through the shower.
5. Controlled Environment: Many cargo air showers are integrated into systems where the air pressure is carefully controlled. They are often part of a positive-pressure environmentto prevent any contaminants from entering the clean area once the cargo has been decontaminated.
Applications
Pharmaceutical: Ensures that materials entering cleanrooms or sterile environments are free from particles and contaminants.
Food and Beverage: Used in facilities where cleanliness is critical, especially for handling packaging materials that may come into direct contact with food products.
Electronics Manufacturing: Prevents dust and particles from damaging sensitive electronic components or products.
Biotechnology and Labs: To maintain strict hygiene standards and avoid contamination of sensitive experiments or products.
Air Shower Parameter
Model | AL-GS-1800/S1 | AL-GS-1800/S2 | AL-GS-2000/S1 | AL-GS-200/S2 |
External Size | 1800*1500*2180 | 1800*3000*2240 | 2000*1500*2180 | 2000*3000*2180 |
(W*D*H)mm | ||||
Inner Size | 1300*1430*1980 | 1300*2930*1980 | 1500*1430*1980 | 1500*2930*1980 |
(W*D*H)mm | ||||
Air Shower Time | 0-99 seconds adjustable | |||
Door System | Manual or Automatically door system | |||
Electronic Lock | LCJ Electronic Lock (one door open, another door can not be opened) | |||
Filter Efficacy | ≥99.995% of Particles ≥0.3μm | |||
Lighting | 1 Recessed LED | 2 Recessed LED | 1 Recessed LED | 2 Recessed LED |
Power Source | 380V/50Hz, 3P; 220V 50/60Hz, 1P; (Special Requirements is welcome) |
Model | AL-GS-1800/S1 | AL-GS-1800/S2 | AL-GS-2000/S1 | AL-GS-200/S2 |
External Size | 1800*1500*2180 | 1800*3000*2240 | 2000*1500*2180 | 2000*3000*2180 |
(W*D*H)mm | ||||
Inner Size | 1300*1430*1980 | 1300*2930*1980 | 1500*1430*1980 | 1500*2930*1980 |
(W*D*H)mm | ||||
Air Shower Time | 0-99 seconds adjustable | |||
Door System | Manual or Automatically door system | |||
Electronic Lock | LCJ Electronic Lock (one door open, another door can not be opened) | |||
Filter Efficacy | ≥99.995% of Particles ≥0.3μm | |||
Lighting | 1 Recessed LED | 2 Recessed LED | 1 Recessed LED | 2 Recessed LED |
Power Source | 380V/50Hz, 3P; 220V 50/60Hz, 1P; (Special Requirements is welcome) |
Air Shower Structure
Rapid Roll-Up Door Air Shower Structural Description
Frame Construction:
Material: Stainless steel or powder-coated steel for durability and easy cleaning.
Structure: Reinforced frame for stability and longevity.
Doors:
Type: Rapid roll-up doors for quick and efficient operation.
Material: High-strength fabric or PVC for durability and transparency.
Mechanism: Automated with sensors for hands-free operation.
Airflow System:
Blowers: High-velocity fans to ensure effective decontamination.
Filters: HEPA or ULPA filters to capture fine particles.
Air Nozzles: Strategically placed for uniform airflow coverage.
Control Panel:
Interface: User-friendly touch screen or button controls.
Features:Adjustable air shower duration, emergency stop, and system diagnostics.
Air Shower Usage
Dual-Door Cargo Air Shower Usage Steps
Preparation
Ensure cargo is properly loaded onto a cart or pallet.
Verify that the air shower is operational and ready for use.
Entering the Air Shower
Open the entry door and move the cargo into the air shower.
Close the entry door securely to initiate the air shower cycle.
Air Shower Cycle
The air shower will begin its decontamination process automatically.
High-velocity air jets will blow off contaminants from the cargo surfaces.
The cycle duration is typically pre-set but can be adjusted if needed.
Exiting the Air Shower
Once the cycle is complete, the exit door will unlock.
Open the exit door and move the decontaminated cargo out of the air shower.
Close the exit door to reset the air shower for the next use.
FAQ
1. What are the safety features of a goods air shower?
Safety features of a goods air shower include emergency stop buttons, interlocking doors to prevent simultaneous opening, and safety sensors to detect obstructions. These features ensure that the air shower operates safely and efficiently while protecting users and goods from potential hazards.
2. What is the cost of a double door cargo air shower?
The cost of a double door cargo air shower can range from $10,000 to $50,000, depending on the size, features, and manufacturer. Additional costs may include installation, maintenance, and any customizations required to meet specific facility needs. Obtaining quotes from multiple suppliers can help determine the best value for your requirements.
3. What is the noise level of a double door air shower?
The noise level of a double door air shower typically ranges from 60 to 80 decibels, which is comparable to the sound of a vacuum cleaner. Noise levels can vary depending on the model and manufacturer. Ensuring the air shower is properly maintained can help minimize unnecessary noise.
4. What is the role of a goods air shower in contamination control?
A goods air shower plays a crucial role in contamination control by removing particles from the surface of goods and personnel before they enter a cleanroom or controlled environment. High-velocity air jets dislodge contaminants, which are then captured by HEPA filters. This process helps maintain a sterile environment and ensures product quality.
5. How to control contamination with a double door air shower?
Controlling contamination with a double door air shower involves several steps. First, ensure the air shower is properly installed and regularly maintained. Use high-efficiency particulate air (HEPA) filters to capture airborne particles. Implement strict entry and exit protocols to ensure that only decontaminated goods and personnel enter clean areas.
6. What type of filters are used in a double door air shower?
Double door air showers typically use HEPA (High-Efficiency Particulate Air) filters, which can capture 99.97% of particles that are 0.3 microns in diameter. Some models may also use ULPA (Ultra-Low Penetration Air) filters for even higher filtration efficiency. These filters are essential for maintaining a contaminant-free environment.
7. How to choose the right size for a double door air shower?
Choosing the right size for a double door air shower involves assessing the volume and dimensions of goods and personnel that will pass through the air shower. Consider the available space in your facility and consult with manufacturers to determine the appropriate dimensions and capacity. Proper sizing ensures efficient operation and contamination control.
8. How does a goods air shower work?
A goods air shower works by using high-velocity air jets to remove contaminants from the surface of goods and personnel. The air is filtered through HEPA or ULPA filters to capture particles. The shower cycle typically lasts for 30 to 60 seconds, during which the air jets dislodge and remove contaminants, ensuring a clean entry into controlled environments.
9. How to enhance safety in a double door air shower?
Enhancing safety in a double door air shower can be achieved by implementing several measures:
Install safety sensors to detect obstructions.
Use interlocking doors to prevent simultaneous opening.
Regularly maintain and inspect the air shower to ensure all safety features are operational.
Train staff on proper usage and emergency procedures.
10. How to handle emergencies with a double door air shower?
Handling emergencies with a double door air shower involves several steps. Ensure that emergency stop buttons are clearly marked and accessible. Train staff on emergency procedures, including how to safely evacuate the air shower. Regularly inspect and maintain the air shower to ensure all safety features are functional and up to date.
11. How to select the right filters for a cargo air shower?
Selecting the right filters for a cargo air shower involves considering the level of filtration required. HEPA filters are standard, capturing 99.97% of particles 0.3 microns or larger. For more stringent requirements, ULPA filters can be used. Consult the manufacturer’s specifications and consider the specific contamination control needs of your facility.
12. What are the specifications for a double door air shower?
Specifications for a double door air shower generally include:
Dimensions: Height, Width, Length
Airflow velocity: Typically 20-30 m/s
Filtration type: HEPA or ULPA filters
Construction materials: Stainless steel or coated steel
Control system: Programmable logic controller (PLC)
These specifications ensure effective contamination control and durability.
13. What are the maintenance intervals for a goods air shower?
Maintenance intervals for a goods air shower typically involve monthly inspections and filter replacements every three to six months. Periodic checks of the blower, sensors, and control systems are also recommended. Regular maintenance helps ensure optimal performance and extends the lifespan of the air shower.
14. What are the key components of a cargo air shower?
Key components of a cargo air shower include:
High-velocity air jets
HEPA or ULPA filters
Interlocking doors
Control panel with programmable settings
Safety sensors and emergency stop buttons
These components work together to ensure effective contamination control and safe operation.
15. What are the space requirements for a double door air shower?
Space requirements for a double door air shower depend on the specific model and facility layout. Typically, ensure there is adequate space for the air shower dimensions, including height, width, and length. Additionally, provide sufficient clearance around the unit for maintenance and operation. Consulting with manufacturers can help determine the exact space requirements.
16. How to ensure regulatory compliance for a goods air shower?
Ensuring regulatory compliance for a goods air shower involves adhering to industry standards such as ISO and GMP. Regularly review and update the air shower's design and operation to meet these standards. Conduct routine inspections and audits, maintain detailed records, and provide staff training on compliance procedures.
17. How to configure the control system of a goods air shower?
Configuring the control system of a goods air shower involves setting parameters such as cycle duration, airflow rates, and pressure settings according to the manufacturer's guidelines. Use the control panel to input these settings and regularly update the system software. Conduct tests to ensure configurations meet operational requirements and maintain contamination control.
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