450'Ultra-high efficiency non-septum filter,H15
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450'Ultra-high efficiency non-septum filter,H15
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450'Ultra-high efficiency non-septum filter,H15
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Product Description
The ULPA filter U15 offers exceptional filtration efficiency, capturing particles as small as 0.12 microns. With an air volume capacity of 500 m³/h and dimensions of 484*484*50 mm, it is ideal for environments where high air purity is required, such as laboratories and cleanrooms. This filter ensures the removal of fine contaminants, providing cleaner and healthier air.
ULPA filters (Ultra Low Penetration Air filters) are highly efficient filters that capture 99.999% of particles as small as 0.1 microns. They are used in environments where air quality is crucial, including:
Clean rooms
Laboratories
Semiconductor manufacturing
Pharmaceutical production
Aerospace and electronics industries
These filters ensure the removal of fine particles, allergens, bacteria, and viruses, providing ultra-pure air in critical applications.
Design Features
High Efficiency: ULPA filters capture 99.999% of particles as small as 0.1 microns.
Superior Filtration: Offers more efficient filtration than HEPA filters, making it ideal for critical air quality environments.
Wide Application: Used in clean rooms, laboratories, hospitals, and industrial facilities requiring ultra-pure air.
Particle Removal: Effectively removes dust, allergens, bacteria, viruses, and other fine airborne contaminants.
Long-lasting Performance: Durable construction ensures consistent high filtration efficiency over time.
Improved Air Quality: Provides cleaner air by eliminating harmful pollutants in sensitive environments.
Low Pressure Drop: Designed to maintain airflow while providing high filtration performance.
photo
Material composition
Filter material | American HV ultra-fine glass fiber filter paper |
Sealing glue | PU two-component polyurethane AB glue |
Frame material | Aluminum profile frame, aluminum plate folding frame, galvanized frame, stainless steel frame |
Protective net | Plastic spray diamond mesh |
Separator | EVA hot melt glue |
Sealing glue strip | EVA or neoprene |
Filter efficiency | U15:99 999-99 9995%@0.12um |
Maximum operating temperature | 70℃ |
Maximum operating humidity | 100% |
Filter material | American HV ultra-fine glass fiber filter paper |
Sealing glue | PU two-component polyurethane AB glue |
Frame material | Aluminum profile frame, aluminum plate folding frame, galvanized frame, stainless steel frame |
Protective net | Plastic spray diamond mesh |
Separator | EVA hot melt glue |
Sealing glue strip | EVA or neoprene |
Filter efficiency | U15:99 999-99 9995%@0.12um |
Maximum operating temperature | 70℃ |
Maximum operating humidity | 100% |
Product dimensions parameters
All Sizes And Styles Can be customized | |||||
Model NO. | Actual Size | Air Flow | Media Area | Velocity | Efficiency |
HxWxD (mm) | (m³/h) | Flow (m²) | (m/s) | ||
K57-B-002 | 484*484*50 | 500 | 4.81 | 0.55 | H13-H14,U15 |
K57-B-006 | 610*915*50 | 1100 | 11.29 | 0.55 | H13-H14,U15 |
K57-B-028 | 305*610*69 | 500 | 4.92 | 0.75 | H13-H14,U15 |
K57-B-031 | 610*610*69 | 1000 | 10 | 0.75 | H13-H14,U15 |
K57-B-033 | 610*915*69 | 1500 | 14.84 | 0.75 | H13-H14,U15 |
K57-B-035 | 610*1220*69 | 2000 | 19.68 | 0.75 | H13-H14,U15 |
K57-B-041 | 610*915*96 | 2400 | 23.19 | 1.2 | H13-H14,U15 |
K57-B-042 | 610*1220*96 | 3200 | 30.76 | 1.2 | H13-H14,U15 |
K57-B-051 | 870*1170*69 | 2750 | 27.08 | 0.75 | H13-H14,U15 |
K57-B-052 | 1170*1170*69 | 3700 | 36.52 | 0.75 | H13-H14,U15 |
All Sizes And Styles Can be customized | |||||
Model NO. | Actual Size | Air Flow | Media Area | Velocity | Efficiency |
HxWxD (mm) | (m³/h) | Flow (m²) | (m/s) | ||
K57-B-002 | 484*484*50 | 500 | 4.81 | 0.55 | H13-H14,U15 |
K57-B-006 | 610*915*50 | 1100 | 11.29 | 0.55 | H13-H14,U15 |
K57-B-028 | 305*610*69 | 500 | 4.92 | 0.75 | H13-H14,U15 |
K57-B-031 | 610*610*69 | 1000 | 10 | 0.75 | H13-H14,U15 |
K57-B-033 | 610*915*69 | 1500 | 14.84 | 0.75 | H13-H14,U15 |
K57-B-035 | 610*1220*69 | 2000 | 19.68 | 0.75 | H13-H14,U15 |
K57-B-041 | 610*915*96 | 2400 | 23.19 | 1.2 | H13-H14,U15 |
K57-B-042 | 610*1220*96 | 3200 | 30.76 | 1.2 | H13-H14,U15 |
K57-B-051 | 870*1170*69 | 2750 | 27.08 | 0.75 | H13-H14,U15 |
K57-B-052 | 1170*1170*69 | 3700 | 36.52 | 0.75 | H13-H14,U15 |
FAQ
1. Can ULPA filters be used in controlled environments like hospitals?
Yes, ULPA filters are commonly used in controlled environments like hospitals. They provide superior filtration by removing particles as small as 0.12 microns, which helps maintain a sterile and clean air environment. In hospitals, particularly in operating rooms and intensive care units, ULPA filters are essential for infection control and ensuring the safety of patients and medical staff.
2. What is the airflow capacity of ULPA filters?
The airflow capacity of ULPA filters typically ranges from 1000 m³/h to 3700 m³/h, depending on the size and design of the filter. This allows ULPA filters to provide high air volume while maintaining excellent filtration efficiency, making them suitable for large-scale ventilation systems in industries like pharmaceuticals, semiconductor manufacturing, and healthcare.
3. How does a Super High Efficiency Filter improve air quality?
Super High Efficiency Filters (SHEF) enhance air quality by offering even higher filtration efficiency than standard HEPA or ULPA filters. These filters capture the smallest particles, often as small as 0.1 microns, ensuring the removal of ultrafine dust, bacteria, and viruses. They are ideal for environments where the highest air purity is required, such as: - Cleanrooms in pharmaceuticals. - Hospitals and laboratories. - Sensitive manufacturing facilities.
4. Can ULPA filters remove allergens?
Yes, ULPA filters can remove allergens from the air. Their high efficiency allows them to trap fine particles, including dust, pet dander, and pollen, which are common allergens. This makes them suitable for improving air quality in environments where individuals may suffer from allergies, such as homes, offices, and healthcare facilities.
5. How are ULPA filters installed in HVAC systems?
ULPA filters are installed in HVAC systems by placing them in the designated filter slots or housings, typically at the intake points of the system. Proper installation involves ensuring that the filter is securely fitted, preventing air from bypassing the filter. This ensures that the system operates efficiently, and the air circulating through the building remains free from contaminants.
6. How is an ULPA filter tested for efficiency?
ULPA filters are tested for efficiency by subjecting them to particle penetration tests. During this process, a known concentration of particles is passed through the filter, and the amount of particles that pass through is measured. The efficiency is calculated based on the percentage of particles captured by the filter. The test is typically conducted using particles in the size range of 0.1 to 0.3 microns.
7. What is the lifespan of a ULPA filter?
The lifespan of a ULPA filter typically ranges from 1 to 3 years, depending on factors such as the level of contaminants in the air and the operating conditions. Regular maintenance, such as monitoring airflow and inspecting for clogging, can help extend the lifespan of the filter. Once the filter becomes saturated with particles, it will need to be replaced to maintain efficiency.
8. How does an ULPA filter prevent contamination in medical facilities?
ULPA filters prevent contamination in medical facilities by capturing ultra-fine particles, including bacteria, viruses, and dust, from the air. In environments like operating rooms and intensive care units, maintaining a sterile air supply is critical. By removing particles as small as 0.12 microns, ULPA filters significantly reduce the risk of airborne infections and ensure the safety of patients and healthcare professionals.
9. Can ULPA filters be used in the automotive industry?
ULPA filters are not typically used in the automotive industry for general air filtration, as they are designed for environments requiring ultra-clean air. However, in highly specialized automotive applications, such as in manufacturing processes for sensitive parts or clean room environments, ULPA filters may be used to ensure contamination-free conditions.
10. Can ULPA filters be used in laboratories for biological safety?
Yes, ULPA filters are often used in laboratories for biological safety. They help maintain a clean environment by filtering out fine particles and biological contaminants such as bacteria and viruses. In biological safety cabinets and containment areas, ULPA filters are crucial for preventing cross-contamination and ensuring the safety of research and laboratory personnel.
11. How are ULPA filters tested for particle penetration?
ULPA filters are tested for particle penetration through a process called challenge testing. A known concentration of particles, typically submicron in size, is introduced to the filter. The amount of particles that penetrate the filter is measured to determine its efficiency. This test ensures that the filter meets the specified standards for capturing ultra-fine particles.
12. What is the classification of a U17 ULPA filter?
A U17 ULPA filter is classified as one of the highest levels of filtration in the ULPA category. It offers an efficiency of 99.999995% for particles as small as 0.12 microns. This classification makes U17 filters ideal for highly sensitive applications, such as pharmaceutical manufacturing and cleanroom environments, where extremely low particle concentrations are required.
13. What certifications should ULPA filters have?
ULPA filters should be certified according to standards such as EN 1822, which specifies the filter's ability to capture particles of a certain size. Additionally, filters used in specialized industries may need to meet certifications for pharmaceutical or semiconductor applications. Certifications ensure that the filter meets strict performance and efficiency requirements.
14. Are ULPA filters more expensive than HEPA filters?
Yes, ULPA filters are generally more expensive than HEPA filters due to their higher filtration efficiency and ability to capture finer particles. ULPA filters provide 99.999% efficiency for particles as small as 0.12 microns, whereas HEPA filters capture 99.97% of particles as small as 0.3 microns. This added level of filtration makes ULPA filters suitable for more demanding applications.
15. Are ULPA filters used in cleanroom applications?
Yes, ULPA filters are widely used in cleanroom applications. Their ability to capture fine particles makes them essential for maintaining the ultra-clean environments required in industries such as semiconductor manufacturing, pharmaceuticals, and biotechnology. ULPA filters ensure that even the smallest particles are removed from the air, which is critical for preventing contamination in cleanrooms.
16. How are ULPA filters maintained?
ULPA filters are maintained by regularly inspecting their condition and replacing them when their efficiency decreases. Maintenance includes: - Checking for damage or clogging. - Replacing filters at the recommended intervals. - Ensuring the filter housing is clean and properly sealed to prevent air bypass. Following these steps helps maintain the filter’s high performance and extends its lifespan.
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