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An Air Shower Pass Box is a specialized equipment used in cleanroom environments to facilitate the transfer of materials while minimizing contamination. It features a chamber where items are passed through, and air showers—high-velocity jets of filtered air—blast the surfaces of the items to remove any particulate contaminants before they enter the cleanroom. This process helps maintain the integrity of the controlled environment by preventing the introduction of foreign particles.
Key Features of an Air Shower Pass Box:
High-velocity Air Jets
HEPA/ULPA Filtration
Interlocking Doors
Control Panel
Compact Design
Min. Order:1 Set
Min. Order:1 Set
Min. Order:1 Set
Min. Order:1 Set
Min. Order:1 Set
Min. Order:1 Set
Modular CleanRoom
US$9000-10000 USD/Unit
Min. Order:1 unit
Air Shower
US$1000.00-5000.00 USD/Unit
Min. Order:1 unit
Downflow Booth
US$3000-6000 USD/Unit
Min. Order:1 unit
Clean bench
US$600-2000 USD/Unit
Min. Order:1 unit
Air Filter
US$3-50 USD/Unit
Min. Order:1 unit
Cleanroom Wall Panels
US$10-20 USD/sq.
Min. Order:100 square
Deiiang is a trusted manufacturer of Air Shower Pass Boxes, specializing in high-quality cleanroom equipment designed to enhance contamination control in various industries. With a commitment to innovation and excellence, Deiiang utilizes advanced technology and rigorous quality control processes to produce Air Shower Pass Boxes that meet stringent industry standards. Their products are engineered for reliability, ensuring that they provide effective airflow and filtration to maintain the integrity of cleanroom environments.
Understanding the diverse needs of their clients, Deiiang offers a range of customizable options for Air Shower Pass Boxes, including different sizes and configurations to accommodate specific operational requirements. Their expert team collaborates closely with customers to deliver tailored solutions that ensure optimal performance and compliance with cleanroom protocols. This customer-centric approach, combined with their expertise in cleanroom technology, makes Deiiang a preferred partner for businesses seeking reliable contamination control solutions.
In addition to manufacturing, Deiiang is dedicated to providing comprehensive support and maintenance services, ensuring that their Air Shower Pass Boxes operate efficiently throughout their lifespan. With a focus on durability and ease of use, Deiiang’s products are designed to simplify the transfer process while safeguarding against contamination. Their commitment to quality, customer satisfaction, and continuous improvement positions Deiiang as a leader in the cleanroom equipment industry, making them a reliable choice for organizations in need of effective Air Shower Pass Boxes.
An Air Shower Pass Box is a specialized equipment used in cleanroom environments for the safe transfer of materials while minimizing contamination. It consists of a chamber with high-velocity jets of filtered air that blast surfaces of items being transferred, dislodging and removing contaminants before they enter the cleanroom. The design typically features interlocking doors to prevent simultaneous access and maintain cleanliness, making it essential for industries such as pharmaceuticals, biotechnology, and electronics.
An Air Shower Pass Box operates by creating a controlled environment for transferring materials between different cleanroom areas. When an item is placed inside the pass box, the user activates the air shower system, which initiates high-velocity jets of filtered air that circulate around the item. This airflow effectively dislodges and removes contaminants such as dust and particles from the surface of the material.
The pass box is equipped with HEPA or ULPA filters that ensure the air jets are clean and free of contaminants, helping to maintain the sterile conditions necessary for sensitive work environments. The filtered air is blown at high speeds, which maximizes the efficiency of contaminant removal, allowing for thorough cleaning of the item before it enters the cleanroom.
To further enhance contamination control, the Air Shower Pass Box features interlocking doors that prevent both doors from being opened simultaneously. This design minimizes the risk of outside contaminants entering the cleanroom while ensuring a smooth and efficient transfer process for materials.
To install an Air Shower Pass Box, first select an appropriate location that aligns with cleanroom requirements and ensures adequate space for operation. Prepare the mounting surface to be clean and level, then secure the pass box to the wall or structure using appropriate fasteners, following the manufacturer's installation guidelines.
Next, connect the pass box to the air supply system and ensure that it is properly sealed to prevent air leaks. After connecting the electrical supply, power up the unit and conduct operational tests to verify airflow and performance. Finally, document the installation details for maintenance records and ensure that the pass box is ready for use in maintaining contamination control.
Here are the key differences between an Air Shower Pass Box and a regular pass box:
Contamination Control:
Air Shower Pass Box: Utilizes high-velocity jets of filtered air to remove contaminants from surfaces before items enter the cleanroom.
Regular Pass Box: Does not have air jets; relies on physical barriers and manual cleaning to minimize contamination.
Air Filtration:
Air Shower Pass Box: Equipped with HEPA or ULPA filters to ensure the air used is clean.
Regular Pass Box: Typically lacks advanced air filtration systems.
Operation Mechanism:
Air Shower Pass Box: Features interlocking doors and a built-in air shower system that activates automatically or manually to clean items.
Regular Pass Box: Usually has simpler interlocking doors without additional cleaning mechanisms.
Applications:
Air Shower Pass Box: Ideal for environments requiring stringent contamination control, such as pharmaceuticals and biotechnology.
Regular Pass Box: Suitable for less critical cleanroom applications where contamination control is not as stringent.
Cost:
Air Shower Pass Box: Generally more expensive due to additional features and technology.
Regular Pass Box: Usually more affordable due to its simpler design and functionality.
The benefits of using an Air Shower Pass Box include enhanced contamination control, which is crucial in maintaining the sterile environment of cleanrooms. The high-velocity jets of filtered air effectively dislodge and eliminate dust and particles from the surfaces of materials before they enter the cleanroom, significantly reducing the risk of contamination and ensuring compliance with industry standards.
Additionally, an Air Shower Pass Box improves operational efficiency by allowing rapid transfer of materials without compromising cleanliness. Its interlocking door system prevents simultaneous access, further protecting the cleanroom environment. Overall, this equipment not only safeguards product integrity but also streamlines workflows in sensitive industries such as pharmaceuticals, biotechnology, and electronics.
Here are the standard sizes of Air Shower Pass Boxes, which may vary by manufacturer but generally fall within the following ranges:
Width:Typically ranges from 24 inches (61 cm) to 48 inches (122 cm).
Height:Commonly varies between 24 inches (61 cm) and 36 inches (91 cm).
Depth:Generally ranges from 18 inches (46 cm) to 24 inches (61 cm).
Custom Sizes:Many manufacturers offer custom dimensions to meet specific operational needs and space constraints.
Door Opening Size:Standard door openings usually range from 12 inches (30 cm) to 24 inches (61 cm), depending on the intended materials being transferred.
Airflow Specifications:Airflow rates can vary, but common configurations provide around 500 to 2000 feet per minute for effective contaminant removal.
Weight:The weight of the pass boxes typically ranges from 150 to 400 pounds (68 to 181 kg), depending on size and construction materials.
When choosing an Air Shower Pass Box, it's important to consider the specific requirements of the cleanroom environment and the materials being handled.
To maintain and clean an Air Shower Pass Box, it is essential to regularly inspect and replace the HEPA or ULPA filters according to the manufacturer's guidelines, typically every 6 to 12 months, or when pressure differentials indicate that they are clogged. Additionally, the exterior and interior surfaces should be cleaned frequently with appropriate disinfectants to prevent the buildup of contaminants. Pay particular attention to the door seals and any gaskets to ensure they remain intact and functional.
For more thorough maintenance, perform a periodic operational check to ensure the air nozzles are functioning correctly and that airflow meets specifications. After cleaning, document maintenance activities and any issues encountered for record-keeping and future reference. It is also advisable to train staff on proper usage and cleaning protocols to maximize the effectiveness of the Air Shower Pass Box in maintaining a contamination-free environment.
An Air Shower Pass Box is used in various industries, including:
Pharmaceuticals:To prevent contamination during the transfer of drugs and materials.
Biotechnology:For handling sensitive biological samples and reagents in sterile environments.
Electronics:To maintain clean conditions when transferring electronic components and devices.
Medical Device Manufacturing:To ensure the cleanliness of components used in medical equipment and devices.
Food Processing:To minimize contamination risks during the packaging and handling of food products.
Aerospace:For maintaining strict cleanliness standards in the manufacturing of aerospace components.
Research Laboratories:Used in laboratories focused on microbiology, molecular biology, and other research fields requiring sterile conditions.
Cosmetics:To control contamination during the production of cosmetic products.
Nanotechnology:Ensuring a contaminant-free environment for the manipulation of nanomaterials.
Cleanroom Facilities:Employed in various cleanroom applications across industries that require stringent contamination control measures.
When choosing the right Air Shower Pass Box, first consider the specific requirements of your cleanroom environment, including the level of cleanliness needed, the types of materials being transferred, and the size constraints of the space. Evaluate the dimensions of the pass box to ensure it can accommodate the items you plan to transfer, keeping in mind the size of the door openings and the internal chamber space. Additionally, ensure that the airflow specifications, such as velocity and filtration efficiency, meet the standards required for your industry.
Next, assess the features and construction materials of the Air Shower Pass Box. Look for models with durable materials that are easy to clean, as well as features like interlocking doors and user-friendly controls. It's also important to consider the manufacturer's reputation, warranty options, and after-sales support. By taking these factors into account, you can select an Air Shower Pass Box that effectively meets your operational needs and maintains the integrity of your cleanroom environment.
The recommended filter replacement frequency for an Air Shower Pass Box typically ranges from every 6 to 12 months, depending on usage, environmental conditions, and the manufacturer's guidelines. Regular monitoring of pressure differentials can also help determine when filters need to be replaced, as a significant increase in pressure drop may indicate clogging. Maintaining an appropriate replacement schedule is crucial for ensuring optimal airflow and contaminant removal efficiency.
