As an essential piece of equipment in modern industry and laboratories, the main function of a clean shed is to provide a controlled clean environment to ensure the reliability of product quality and results during production and experimentation. When considering the purchase and installation of a clean shed, it is vital to understand its cost of construction. In this paper, we will analyze the clean shed from the product description, cleanliness level, material structure and labor installation costs.
First, the clean shed product introduction
Clean shed is a specially designed for the control of air cleanliness, temperature and humidity equipment, widely used in Semiconductor, pharmaceutical, bioengineering, optical and food industries. Its core role is to reduce particulate matter, microorganisms and chemical contaminants in the environment to ensure that products are manufactured or tested in a controlled environment. The design and function of the clean room will vary according to the needs of the industry, but the basic goal is always to provide a high-quality clean environment.
Second, the clean room cleanliness level
The cost of the clean room is significantly affected by the cleanliness level. Cleanliness level is usually based on the international standard ISO 14644 for division, the main levels include.
1. Cleanliness level division standard
- **ISO 1 to ISO 10**: From ISO 1 (the highest cleanliness) to ISO 10 (the lowest cleanliness), the classification of cleanliness level not only affects the cleanliness of the production environment, but also directly relates to the complexity of equipment design and manufacturing costs.
2. The higher the cleanliness level, the higher the cost.
Generally speaking, the higher the cleanliness level, the more stringent the filtration system, air flow design and material requirements, and therefore the cost increases accordingly. For example, iso 1 clean room needs to be equipped with high-efficiency HEPA or ULPA filters, and the air flow design is relatively complex, resulting in a significantly higher price than ISO 5 or ISO 6 Clean room.
3. Whether there is a requirement for temperature and humidity control
Whether the modular clean room needs temperature and humidity control also has an impact on the cost. Sheds with temperature and humidity control are usually equipped with sophisticated sensors and control systems to maintain certain environmental conditions. The increase in these features will lead to initial investment and subsequent maintenance costs rise.
Third, the clean shed material structure
Clean shed material selection directly affects its cost, the performance of different materials, durability and application of different scenes.
Stainless steel clean shed
Stainless steel clean shed because of its corrosion resistance and easy to clean, suitable for pharmaceutical and biological experiments and other demanding environments. Compared with other materials, the cost is higher.
Aluminum clean rooms are lightweight and have good strength, and are suitable for general Clean room environments. The cost is relatively moderate, and it is often widely used. 3.
Plastic curtain clean room
Plastic soft curtain clean shed price is low, mainly used for low cleanliness requirements of the region, suitable for cost-sensitive projects.
acrylic clean shed
Acrylic sheet clean shed has good transparency and aesthetics, suitable for display and observation, but compared with the metal material, its durability is slightly inferior.
Group control system
Group control system is used to centralize the management of the operation status of multiple clean rooms to improve management efficiency. Its integration and installation costs will also increase the overall cost.
Fourth, clean shed labor installation costs
Clean shed labor installation costs vary by region, usually directly related to local labor costs. For example, in Southeast Asia and China, labor costs are relatively low, while in Europe and North America, labor costs are high. In addition, the complexity of the installation and the time required will also affect the total cost.
To summarize
The cost of A Clean Room is affected by a number of factors, including the cleanliness level, material construction, and labor installation costs. When budgeting, companies need to consider these factors to ensure that the cleanroom they choose meets their actual needs and financial capabilities. Understanding these fundamentals will not only help companies make informed purchasing decisions, but will also enable them to realize a higher return on investment in future operations.