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In modern industrial production, there are great differences between cleanrooms and ordinary workshops in terms of design, construction, operation and management.
I. Definition and application scenarios
1. Cleanroom
A CleanRoom refers to a workshop that has strict requirements on environmental conditions such as air cleanliness, temperature, humidity, and noise during the production process. modular cleanrooms are mainly used in high-tech fields such as Electronics, optics, biology, and medicine, as well as industries such as food and cosmetics that have special requirements for sanitary conditions.
2. Ordinary workshop
An ordinary workshop refers to a workshop that has relatively low requirements on environmental conditions during the production process. Ordinary workshops are widely used in various industrial production fields such as machinery, chemicals, textiles, and automobiles.
II. Environmental conditions
1. Cleanroom
Air cleanliness: Cleanrooms have strict control requirements on pollutants such as dust, bacteria, viruses, and particles in the air, and usually require air cleanliness to reach a certain level, such as iso cleanroom class 100, ISO cleanroom class 1000, etc.
Temperature and humidity: Cleanrooms also have high requirements for temperature and humidity control, usually requiring the temperature to be between 18-22℃ and the humidity to be between 40%-60%.
Noise: Cleanrooms have high requirements for noise control, usually requiring the noise level to be below 60dB.
Gas composition: Cleanrooms also need to control gas composition, such as removing harmful gases and maintaining oxygen concentration.
2. Ordinary workshops
Air cleanliness: Ordinary workshops have relatively low requirements for air cleanliness, and usually do not have strict grade requirements.
Temperature and humidity: Ordinary workshops have relatively loose requirements for temperature and humidity control, and usually adjust them according to the needs of the production process.
Noise: Ordinary workshops usually have noise levels above 60dB, but they must also be controlled according to the needs of the production process.
Gas composition: Ordinary workshops have low requirements for gas composition control, usually only needing to ensure that the gas is safe and harmless.
III. Design and Construction
1. Cleanroom
Spatial Layout: The design of modular cleanroom needs to consider production process flow, cleanliness requirements and other factors, and make reasonable spatial layout.
Decoration materials: The interior decoration materials of cleanroom need to be dust-proof, antibacterial and easy-to-clean materials.
Doors, Windows and Ventilation: Cleanrooms need to use doors and windows with good sealing performance, as well as special Ventilation systems to ensure indoor air quality.
floor: The floor of cleanrooms needs to be made of wear-resistant, non-slip and easy-to-clean materials, and waterproof treatment should be done.
2. Ordinary workshop
Spatial Layout: The design of ordinary workshops mainly considers production efficiency and safety, and makes reasonable spatial layout.
Decoration materials: The interior decoration materials of ordinary workshops can be selected according to actual needs, but they must be safe and environmentally friendly.
Doors, Windows and Ventilation: The doors, windows and ventilation systems of ordinary workshops need to meet the production process requirements and ensure indoor air quality.
Floor: The floor of ordinary workshops needs to consider factors such as wear resistance, impact resistance and easy cleaning.
IV. Operation and Management
1. Cleanroom
Personnel Management: Personnel in cleanrooms must undergo strict safety training and comply with operating procedures. They must clean and change clothes before entering the clean area.
Material Management: Materials in cleanrooms must be strictly disinfected and cleaned to prevent contamination.
Equipment Management: Equipment in cleanrooms must be regularly cleaned and maintained to ensure normal operation of the equipment.
Hygiene Management: Cleanrooms must be regularly cleaned and disinfected to keep the environment clean.
2. Ordinary Workshops
Personnel Management: Personnel in ordinary workshops must undergo safety training and comply with operating procedures.
Material Management: Materials in ordinary workshops must be properly stored and labeled to prevent confusion and waste.
Equipment Management: Equipment in ordinary workshops must be regularly maintained and overhauled to ensure normal operation of the equipment.
Hygiene Management: Ordinary workshops must be regularly cleaned and organized to keep the environment clean.
there are significant differences between cleanrooms and ordinary workshops in terms of design, construction, operation and management. Clean workshops have higher requirements for environmental conditions to ensure product quality and production safety. Ordinary workshops have relatively lower requirements for environmental conditions based on production process requirements. In the actual production process, enterprises should choose the appropriate workshop type according to their own products and industry characteristics to ensure smooth production.
