Softwall Cleanroom

What are the main features of soft wall clean rooms?

Flexibility: Softwall cleanrooms are often used for temporary or expandable cleanroom needs. They can be quickly set up, moved, or reconfigured depending on operational requirements.

Cost-Effective: Generally more affordable than rigid cleanrooms because of the materials used and the ease of installation. They are a popular choice for smaller labs or businesses with limited budgets.

Modularity: These cleanrooms can be expanded or resized by adding or removing panels without major disruption to operations.

Airflow and Filtration: Softwall cleanrooms are equipped with high-efficiency filters like HEPA or ULPA to maintain air quality and remove particulates. The airflow design is typically similar to hardwall cleanrooms, ensuring contaminant control.

What are the Advantages of soft wall clean rooms?

Softwall cleanrooms offer several advantages, making them an attractive option for many industries:

• Quick setup and disassembly

• Lower upfront costs

• Versatile and adaptable for changing needs

These advantages make softwall cleanrooms particularly well-suited for industries such as pharmaceuticals, biotech, and electronics where clean environments are critical but flexibility, cost, and ease of maintenance are equally important.

What are the Limitations of soft wall clean rooms?

Less robust than hardwall cleanrooms, making them less suitable for environments requiring the highest level of contamination control.

Less durability and may require more frequent maintenance or replacements of walls and components.

softwall cleanrooms provide a flexible, cost-effective solution for industries that require controlled environments but don't need the permanence or high capital cost of a traditional hardwall cleanroom.

How much does a softwall cleanroom cost?

1. Small Softwall Cleanroom: Costs around $5,000 to $15,000 USD for areas up to 200 sq. ft., typically used for research or small-scale labs.

2. Medium-Sized Softwall Cleanroom: Priced between $15,000 to $40,000 USD, suitable for production environments of 200–500 sq. ft.

3. Large Softwall Cleanroom: Can range from $40,000 to $100,000+ USD for industrial-scale spaces, depending on size and customization.

What is a biosafety softwall modular cleanroom?

A biosafety softwall modular cleanroom is a flexible, pre-engineered cleanroom designed to provide a controlled environment for biological safety applications. It uses soft, flexible plastic walls (typically PVC) and modular components that can be easily assembled, disassembled, or reconfigured, making it ideal for research and lab settings where quick installation and adaptability are important.

These cleanrooms are equipped with high-efficiency filtration systems, such as HEPA or ULPA filters, to ensure particle and microbial contamination control. They are commonly used in industries like biotechnology, pharmaceuticals, and laboratories, where strict contamination control is critical for handling biological materials or conducting sensitive research.

What is a modular softwall cleanroom？

A modular softwall cleanroom is a flexible and customizable cleanroom system made with soft, flexible walls (usually made from PVC or other cleanroom-approved materials) and modular components that can be quickly assembled, reconfigured, or expanded. It provides a controlled, contaminant-free environment for various industries while offering the flexibility to meet specific space and operational needs.

The softwalls are supported by a modular frame and can be easily adapted to fit different sizes or configurations. These cleanrooms typically include high-efficiency air filtration systems like HEPA filters to ensure air purity and particle control, making them suitable for laboratories, small-scale production, and research environments where temporary or scalable solutions are required.

Basic requirements for a Class 5 softwall cleanroom

A Class 5 softwall cleanroom is designed to meet stringent air cleanliness standards, where the maximum allowable particle count is 3,520 particles per cubic meter for particles ≥0.5 microns in size. This class is typically used for applications like semiconductor manufacturing, pharmaceutical production, and microelectronics.

HEPA or ULPA filters must be used to filter air and maintain cleanliness. These filters should remove at least 99.97% of particles ≥0.3 microns, ensuring high-efficiency filtration.

The airflow rate and air changes per hour (ACH) should be calculated to maintain the required cleanliness level. For a Class 5 cleanroom, typically 240 to 600 ACH is needed, depending on room size and layout.

Professional modular softwall cleanroom manufacturer

Modular Cleanrooms, Inc.

Deiiang This company specializes in modular and flexible softwall cleanrooms designed for various applications such as medical device production, biotech, and pharmaceutical industries. They focus on turnkey solutions, offering both design and installation services.

• Customization: Ensure the manufacturer can tailor the softwall cleanroom to meet your specific industry requirements (e.g., Class levels, size, airflow).

• Compliance: Look for manufacturers that comply with international cleanroom standards, such as ISO 14644, GMP, or FDA guidelines.

• Experience: Choose a company with a proven track record in designing and installing cleanrooms in your specific industry.

• Support: Ensure the manufacturer offers reliable after-sales support, including installation, maintenance, and upgrades.

Website: https://www.modularcleanrooms.com

Key Considerations When Choosing a Manufacturer:

What are the design requirements for a softwall cleanroom?

Airflow and Filtration: A softwall cleanroom requires efficient HEPA or ULPA filters, with unidirectional airflow and sufficient air changes per hour (ACH) to maintain cleanliness and remove contaminants.

Air Changes per Hour (ACH): The cleanroom must be designed to provide the required number of air changes per hour, typically ranging from 240 to 600 ACH for softwall cleanrooms, depending on the class (e.g., Class 100, Class 10,000). Higher ACH ensures contaminants are removed efficiently.

Pressure and Climate Control: It must be positively pressurized to prevent contamination, with controlled temperature (18-24°C) and humidity (30-60%) levels for optimal operation.

Material and Maintenance: Smooth, non-particulating materials like PVC for walls and flooring, along with easy access for cleaning and maintenance, are crucial to minimize contamination and maintain performance.