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When considering the parameters for a steel lacquered air shower, several key specifications and features should be evaluated to ensure that it meets the specific needs of a cleanroom or controlled environment. Below are common parameters associated with steel lacquered air showers:
Length: Typically ranges from 1 meter to 2.5 meters,
Width:1400mm.
Height: 2200mm
Steel Type: Steel Lacquered
Air Velocity: 20 to 30 meters per second
HEPA Filters:HEPA standards (99.97% efficiency at 0.3 microns)
Control System:May feature automatic door controls, infrared sensors,
Voltage:220V to 380V,
Min. Order:1 unit
Min. Order:1 unit
Min. Order:1 unit
Min. Order:1 unit
Min. Order:1 unit
Min. Order:1 unit
Min. Order:1 unit
Min. Order:1 unit
Min. Order:1 unit
Min. Order:1 unit
Min. Order:1 unit
Min. Order:1 unit
Min. Order:1 unit
Min. Order:1 unit
Min. Order:1 unit
Min. Order:1 unit
Min. Order:1 unit
Modular CleanRoom
US$9000-10000 USD/Unit
Min. Order:1 unit
Air Shower
US$1000.00-5000.00 USD/Unit
Min. Order:1 unit
Downflow Booth
US$3000-6000 USD/Unit
Min. Order:1 unit
Clean bench
US$600-2000 USD/Unit
Min. Order:1 unit
Air Filter
US$3-50 USD/Unit
Min. Order:1 unit
Cleanroom Wall Panels
US$10-20 USD/sq.
Min. Order:100 square
Deiiang is a leading manufacturer specializing in high-quality steel air showers designed to meet the rigorous demands of cleanroom environments. Our steel air showers are engineered with precision and built from durable, corrosion-resistant materials, ensuring long-lasting performance and reliability. Featuring advanced filtration systems and powerful air jet technology, these air showers effectively remove contaminants from personnel and equipment, facilitating a sterile environment crucial for industries such as pharmaceuticals, biotechnology, and electronics.
At Deiiang, we understand that every cleanroom has unique requirements. That's why we offer customizable solutions tailored to fit specific operational needs. Our team of experts collaborates closely with clients to design air showers that optimize airflow, enhance cleanliness, and integrate seamlessly into existing setups. With a commitment to quality and innovation, our steel air showers are equipped with HEPA filters and user-friendly control systems, providing both efficiency and ease of use.
The core working principle of baking paint air shower room is through the process of powder coating and high temperature baking. First, the powder coating is evenly sprayed onto the surface of the workpiece, and the electrostatic effect makes the powder closely adsorbed on the workpiece to form a uniform powder coating. Subsequently, this coating is baked at high temperatures to level out and cure, resulting in coatings with different effects. Compared with the traditional paint spraying process, the baking paint air shower room is more superior in mechanical strength, adhesion, corrosion resistance and aging resistance.
The main material of baking paint air shower room is carbon steel, and the surface is baked paint treatment. This design makes it have a certain corrosion resistance, but compared to the full stainless steel air shower room, its corrosion resistance and abrasion resistance is slightly inferior. Full stainless steel air shower room is stainless steel as the main material, especially suitable for use in industries with high environmental requirements, such as pharmaceutical and food processing.
The main function of baking paint air shower room is cleaning, can effectively remove the dust and pollutants on the surface of people and goods entering the clean room, so as to prevent them from polluting the clean room. This function is vital in industrial production, to ensure the cleanliness of the production environment, so as to improve product quality.
Baking paint air shower room is suitable for occasions with not particularly strict requirements, such as general industrial production workshop and general manufacturing industry. These places have relatively low requirements on the corrosion resistance and abrasion resistance of the equipment, so the baking paint air shower room can well meet their needs. For more demanding industries, such as medicine and food, it is recommended to choose a full stainless steel air shower room to ensure higher hygiene standards.
A steel lacquered air shower is a specialized enclosure designed to remove contaminants from personnel and equipment before entering a cleanroom or controlled environment. Constructed from high-quality, corrosion-resistant steel and finished with a durable lacquer, these air showers provide both functionality and aesthetic appeal. The smooth surface allows for easy cleaning, reducing the risk of contamination.
The air shower operates by utilizing high-velocity air jets that direct filtered air toward the user or equipment, effectively dislodging particles and contaminants. Typically found in industries such as pharmaceuticals, biotechnology, and electronics, these units are crucial for maintaining stringent cleanliness standards.
Steel lacquered air showers function by creating a controlled environment where personnel and equipment are thoroughly decontaminated before entering a cleanroom. When an individual steps inside the air shower, the doors automatically close, creating an isolated space. The system then activates powerful air jets that blow filtered air at high speeds, effectively removing dust, particles, and other contaminants from clothing and surfaces.
The air used in the shower is typically passed through HEPA filters, ensuring that it is free from airborne pollutants. This filtration process is vital for maintaining the cleanliness of sensitive areas, as it prevents the introduction of contaminants that could compromise product integrity or research outcomes. Additionally, the air shower may be equipped with features such as automatic door controls and timers to optimize efficiency and reduce energy consumption.
Once the decontamination cycle is complete, the doors open automatically, allowing the user to enter the cleanroom without risking contamination. This process is essential for industries that require strict adherence to cleanliness and contamination control protocols.
Effective Contamination Control: Steel lacquered air showers remove dust and particles from personnel and equipment, ensuring a cleaner entry into controlled environments.
Durable Construction: Made from high-quality steel with a lacquer finish, these air showers are resistant to corrosion and easy to maintain.
Enhanced Air Quality: Equipped with HEPA filters, they provide high-efficiency filtration, removing 99.97% of particles down to 0.3 microns.
Customizable Options: Manufacturers often offer customization to fit specific cleanroom requirements, including size, airflow rates, and control systems.
Energy Efficiency: Many models are designed to minimize energy consumption while maintaining effective performance.
User-Friendly Operation: Features such as automatic doors and intuitive controls enhance usability and streamline the decontamination process.
Aesthetic Appeal: The lacquered finish provides a sleek and professional appearance, making it suitable for modern facilities.
Compliance with Standards: Steel lacquered air showers help meet industry standards for cleanliness and contamination control in sensitive environments.
Steel lacquered air showers are utilized across various industries that require stringent contamination control measures. The pharmaceutical industry is one of the primary users, where maintaining sterile environments is critical for drug production and research. Air showers help prevent the introduction of contaminants that could compromise the quality and safety of pharmaceutical products.
In addition to pharmaceuticals, the biotechnology sector relies on steel lacquered air showers for similar reasons. Cleanroom environments are essential for processes such as cell culture and genetic research, where even minor contamination can lead to significant impacts on results. Other industries, including electronics manufacturing and aerospace, also use air showers to protect sensitive equipment and components from dust and particles.
Maintaining a steel lacquered air shower is essential to ensure its optimal performance and longevity. Regular cleaning is necessary to remove dust and contaminants from the surfaces of the air shower. It is recommended to use non-abrasive cleaning agents that are compatible with the lacquer finish to avoid damaging the surface. Cleaning should be performed frequently, especially in high-traffic areas, to maintain hygiene standards.
In addition to surface cleaning, the filtration system requires periodic inspection and replacement of HEPA filters to ensure air quality remains high. Depending on usage frequency, filters may need to be replaced every 6 to 12 months. Regular checks for any wear and tear, particularly in the air jets and control mechanisms, are also critical to ensure the air shower operates effectively.
Finally, a thorough annual inspection by a qualified technician can help identify any potential issues before they escalate. This proactive maintenance approach will keep the air shower in optimal condition, ensuring it continues to function effectively in controlling contamination in cleanroom environments.
High-Performance Filtration: Look for HEPA filters that ensure 99.97% efficiency at 0.3 microns to maintain superior air quality.
Adjustable Airflow Settings: The ability to customize airflow rates can enhance decontamination effectiveness based on specific needs.
Automatic Door Controls: Features like infrared sensors for automatic door operation can improve user convenience and minimize contamination risk.
User-Friendly Interface: An intuitive control panel allows for easy operation and monitoring, making it accessible for all users.
Durability: Ensure the construction uses high-quality, corrosion-resistant steel with a robust lacquer finish for longevity and easy maintenance.
Compact Design: Depending on your facility’s layout, a space-efficient design can be important for optimizing area usage.
Customizable Dimensions: The option for custom sizes ensures that the air shower fits seamlessly into existing cleanroom environments.
Compliance Certification: Verify that the air shower meets industry standards and certifications, ensuring reliability and performance.
The cost of a steel lacquered air shower can vary significantly based on several factors, including size, features, and customization options. Basic models may start at around $5,000, while more advanced units with additional features and specifications can exceed $15,000 or more. Customizations, such as unique dimensions, specialized filtration systems, or enhanced automation features, can also influence the price.
When budgeting for a steel lacquered air shower, it’s essential to consider not only the upfront costs but also the long-term operational and maintenance expenses. Investing in a high-quality unit may lead to lower maintenance costs and better energy efficiency over time. Additionally, consider potential savings from reduced contamination and increased efficiency in cleanroom operations.
Choosing the right manufacturer for steel lacquered air showers involves evaluating several key factors to ensure you receive a quality product that meets your specific needs. Start by researching the manufacturer's reputation and experience in the industry. Look for companies that specialize in cleanroom equipment and have a proven track record of delivering high-quality air showers.
Next, assess the range of products and customization options offered by the manufacturer. A reliable manufacturer should provide a variety of models and features, allowing you to tailor the air shower to your facility's requirements. Additionally, inquire about the materials used, as high-quality steel and durable finishes are crucial for longevity and performance.
Finally, consider the level of customer support and service provided by the manufacturer. A good manufacturer should offer comprehensive technical support, warranty options, and maintenance services. Reading customer reviews and testimonials can also provide insight into the manufacturer's reliability and the satisfaction of previous clients, helping you make an informed decision.
