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How do you troubleshoot an air shower that is not functioning properly?

  • Author:Jason Peng

  • Cleanroom Engineering Technology Manager of Deiiang Company.

    Product R&D Manager of GDC Inc. Cleanroom Equipment Manufacturing Company.

    Executive Director of Guangdong Cleanroom Industry Association of China.

    Engaged in R&D of related products for 15 years, with rich relevant technical experience

  • 2025-01-08  |  Visits:

Designing A Clean Room requires meticulous attention to various factors to ensure a controlled environment. From electrical power issues to filtration challenges, understanding key aspects can enhance performance and compliance with international standards. This article provides vital considerations for optimal Clean room design.

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Power Issues

Reliable power supply is essential for clean room operation. Confirming whether there is a power outage in the clean room is critical. Regular checks should also ensure that all air shower equipment is properly powered, safeguarding consistent operation and air circulation.

Control System Faults

1. System Diagnostics: Regular diagnostics of control systems help in identifying potential issues early. Look for signs such as irregular temperatures or alarms.

2. Maintenance Checklist:  

  • Regular inspection schedules
  • Accurate calibration of sensors
  • Timely software updates

3. Interface Issues: Malfunctioning user interface panels should be addressed promptly to avoid control disruptions.

4. Compliance with Standards: Systems should comply with ISO 14644 to ensure they meet international Clean room standards.

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Fan Problems

Efficient fan operation is crucial for maintaining clean room integrity. Verify that all fans are functional and free from unusual noises. Regular maintenance should include:

  • Inspection of fan belts and motors
  • Lubrication of moving parts
  • Replacement of worn-out components

Such practices ensure that airflows are consistent and reliable.

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Door Control Systems

Door systems play a pivotal role in maintaining air pressure differentials. Confirm that all doors are properly closing and locking to prevent contamination. Regularly check the door sensors and automatic systems, ensuring they operate seamlessly. This is vital for maintaining a controlled environment.

Filter Blockages

Filters are the first line of defense against contaminants. Regularly check for blockages in hepa and pre-filters as these can impair air quality. Ensuring timely filter replacements is essential to maintain optimal performance and compliance.

Conclusion

In summary, addressing these key aspects ensures that clean rooms function efficiently and comply with standards such as ISO 14644. Regular maintenance and strategic design considerations elevate the reliability and effectiveness of clean rooms. By implementing these guidelines, you bolster the clean room's integrity and operational success.

Cleanroom Insiders Expert Team

Deiiang's expert team specializes in designing and constructing state-of-the-art cleanrooms tailored to meet diverse industry needs. With a focus on innovation and compliance, we deliver pristine environments that ensure operational excellence and product integrity.

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