10 x 15M ISO 6 Hardwall Cleanroom
Reference Price:US$30000.00-45000.00
Cleanroom
10 x 15M ISO 6 Hardwall Cleanroom
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Summary
10 x 15M ISO 6 Hardwall Cleanroom
Validation
Installation & Validation
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Cleanrooms Detail
Overview of Clean Shed Cleanliness Levels
The cleanliness level of a clean room is the maximum allowable concentration of particles greater than or equal to a certain particle size in a given volume of air. This index is the key parameter to measure the cleanliness of the clean room, usually expressed in ISO grade or national standard grade.
Clean room cleanliness grade standard
Maximum Allowable Number of Dust Particles
The maximum permissible number of dust particles in a clean room is the upper limit of the number of particles greater than or equal to a certain size in a specified volume of air. For example, in ISO class 5 clean room, the number of particles greater than or equal to 0.5 micron per cubic meter of air shall not exceed 350,000, and the number of particles greater than or equal to 5 micron shall not exceed 2,000.
Maximum Allowable Number of Microorganisms
The maximum permissible number of microorganisms refers to the maximum permissible concentration of planktonic and sedimentary bacteria in a certain volume of air. For example, the standards for certain clean rooms state that the number of planktonic bacteria shall not exceed 500 per cubic meter and the number of settled bacteria shall not exceed 10 per petri dish.
Differential Pressure Requirements
The pressure difference between clean booths of the same cleanliness level should be consistent, the pressure difference between neighboring clean booths of different cleanliness levels should be kept above 5Pa, and the pressure difference between clean booths and non-clean booths should be kept above 10Pa.
Cleanliness level table
Cleanrooms Airflow
Ventilation System: Cleanrooms are equipped with an efficient ventilation system to maintain air flow and reduce particulates and other contaminants. The system exhausts unclean air and brings in filtered fresh air.
Filters: Ventilation systems include HEPA (High Efficiency Particulate Air) or ULPA (Ultra High Efficiency Particulate Air) filters, etc. to remove small particles and ensure that airborne particulate matter is maintained at an acceptable level.
Air Quality Control: Clean rooms maintain a clean environment by utilizing negative or positive pressure systems to prevent outside air from entering or inside air from escaping.
Clean Clothing: Operators are required to wear special clean clothing, including helmets, masks, gloves and garments to minimize contamination brought in by personnel.
Cleanrooms Installation
Installation Advantages
The modular structure of the clean room makes it easy to improve cleanliness, expandable and highly reusable. Compared with traditional civil engineering or assembly type Class 100 cleanrooms, it has obvious advantages in terms of investment, speed of results, ease of installation and operating costs. In addition, the clean shed is easy to move, which can be realized by installing universal wheels.
Installation Requirements
Installation Location
The clean room should be installed in a dry, ventilated, well-lit environment, away from direct sunlight. At the same time, the installation location needs to meet additional industry-specific requirements, such as anti-static and anti-corrosion.
Foundation construction
The foundation construction of the clean shed must meet the design requirements to ensure that the foundation is level, solid and horizontal. Acceptance should be carried out after construction, and the installation of the clean shed should be carried out after passing.
Frame Installation
The frame of the clean shed is usually made of steel, and the verticality and horizontality of the frame should be ensured during installation. After the installation of the frame is completed, anti-corrosion and anti-rust treatment should be carried out.
Ceiling and wall plate installation
The ceiling and wall plate should be made of purified board or other materials that meet the cleanliness requirements. When installing, make sure the flatness of the ceiling and wall plate, and the joints are tight to avoid loopholes.
Air purification system installation
The interior of the clean shed must be equipped with an air purification system, including high-efficiency filters, air showers, and ultraviolet disinfection lamps. When installing, make sure the connection between components is tight to prevent air leakage.
Lighting system installation
The interior of the clean room shall be equipped with a lighting system, such as LED lamps and lanterns. When installing, ensure the waterproof and dustproof performance of the lamps, as well as the uniformity of illumination.
Electrical System Installation
The electrical system of the clean room shall comply with relevant national standards and industry requirements. When installing, make sure the power supply is stable and safe, as well as the normal operation of each electrical equipment.
Grounding treatment
The grounding treatment of the clean room should meet the design requirements to ensure the safe operation of the equipment inside the clean room.
Acceptance and debugging
Clean shed installation is completed, acceptance should be carried out. After acceptance, the clean shed debugging to ensure that the normal operation of the system to achieve the desired clean effect.
Cleanrooms Testing
Testing items
The testing items of the clean room mainly include dust particle count, settled bacteria, planktonic bacteria, the number of air changes, air speed, air volume, illuminance, noise, temperature, relative humidity, etc. These parameters work together to determine the overall cleanliness level of the clean room. These parameters work together to determine the overall cleanliness level of the clean room.
Testing Instruments
Commonly used instruments for clean room testing include the U.S. Lighthouse particle counter, the U.S. Emtek bacterial sampler, the French KIMO differential pressure meter, anemometer, air volume hood, noise meter, illuminance meter, temperature and humidity meter, etc. These instruments can accurately measure the overall cleanliness level of the clean room. These instruments can accurately measure the indicators in the clean room and provide scientific basis for evaluating its cleanliness.
Test standard
The testing standard of clean room is mainly based on "Clean Plant Design Code" GB50073-2001 and other relevant national and international standards, such as ISO14644. These standards stipulate in detail the requirements for the construction, operation and testing of clean booths, ensuring the standardization and standardization of testing work.
Airflow control
Airflow control is a very important aspect of a clean room. The testing process needs to ensure that the airflow flows from the clean area to the area with lower cleanliness, and at the same time detects the pressure difference between the various zones to ensure that the airflow direction is correct. This helps to prevent cross contamination and maintain a clean environment inside the clean room.
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