I. ISO 14644 Cleanliness Level Standard
ISO 14644 is a standard for cleanrooms and related controlled environments developed by the International Organization for Standardization. It is mainly used to define air quality standards for different cleanliness levels. According to ISO 14644, cleanliness levels are divided into multiple levels, including ISO 5 (100-level), ISO 6 (1,000-level), ISO 7 (10,000-level) and ISO 8 (100,000-level). The specific standards are as follows:
| Cleanliness level | Number of particles allowed (per cubic meter) | Particle diameter (micrometer) |
| ISO 5 | ≤ 3,520 | ≥ 0.5 |
| ISO 6 | ≤ 35,200 | ≥ 0.5 |
| ISO 7 | ≤ 352,000 | ≥ 0.5 |
| ISO 8 | ≤ 3,520,000 | ≥ 0.5 |
In these standards, the ISO 7 level corresponding to the 10,000-level clean room has an allowable particle number of 352,000 per cubic meter, which means that in a 10,000-level environment, the tiny particulate matter in the air is strictly controlled. For many industries that require a highly clean environment, compliance with the ISO 7 standard is the basis for ensuring product quality and process stability.
II. What is a Class 10,000 Clean Room?
A Class 10,000 clean room is a specially designed space that provides a clean environment that meets ISO 7 standards. Clean rooms are often used in various scientific research, medical, Electronic, pharmaceutical and other fields to prevent interference from particles, pollutants and microorganisms. The design of a Class 10,000 clean room ensures the efficient operation of the air flow and filtration system during operation, thereby maintaining the required cleanliness. Compared with traditional clean rooms, clean rooms are relatively small in size and more mobile, which is suitable for occasions with local cleanliness requirements.
A Class 10,000 clean room is not limited to fixed facilities, but can also be a portable modular device that can be flexibly configured according to actual needs. Its main functions include preventing external contamination, providing a stable clean environment, and protecting the cleanliness of samples or products in specific operations. Through technical means such as air filtration and flow rate control, a Class 10,000 clean room can effectively exclude external particulate matter and harmful substances.
III. Class 10,000 clean room structural design
The structural design of a Class 10,000 clean room often follows strict engineering standards to ensure that it has good operability and safety while providing a clean environment. Generally speaking, a Class 10,000 clean shed consists of the following main parts:
1. Shell material
Usually stainless steel, aluminum alloy or high-density polyethylene are used, which have good corrosion resistance and easy cleaning.
2. Air filtration system
High-efficiency Air Filters (such as HEPA filters) are the core components of Class 10,000 clean sheds, which can remove tiny particles in the air and ensure cleanliness.
3. airflow design
Adopt laminar or turbulent airflow design to ensure that the air flows evenly in the shed to avoid dead corners and contaminated areas.
4. monitoring system
By installing particle counters and environmental monitoring equipment, the air quality in the clean shed is monitored in real time to ensure that it meets ISO 7 standards.
The rationality of the structural design directly affects the use effect of the clean shed, and the compliance with design standards and specifications is the basis for ensuring the efficient operation of the clean shed.
IV. Cost of Class 10,000 Clean Sheds
The cost of Class 10,000 clean sheds is closely related to their structural design, material selection, functional configuration and market demand. Generally speaking, the price range of a Class 10,000 clean shed ranges from tens of thousands to hundreds of thousands of yuan, depending on the following factors:
1. Material cost
High-quality stainless steel or aluminum alloy materials will increase the overall cost, while ordinary materials may reduce the cost.
2. Air filtration system
The choice of high-efficiency filtration equipment directly affects the cost. The price of HEPA filters is relatively high, but their performance and life are also better.
3. Customized design
Customized design based on the specific needs of customers will significantly increase costs.
4. Market competition
The pricing strategies of different manufacturers in the market will also affect the overall quotation of Class 10,000 clean sheds.
When purchasing a Class 10,000 clean shed, users need to comprehensively consider the budget, performance requirements and subsequent maintenance costs to ensure that the selected clean shed is both economical and meets the actual application needs.
V. Application of Class 10,000 Clean Room Industry
Class 10,000 clean room is widely used in many industries due to its superior clean performance, especially in the following fields:
1. Electronic industry
In the process of Semiconductor manufacturing, electronic component assembly, etc., Class 10,000 clean room is used to prevent the impact of tiny particles on the product, ensuring the high reliability and performance of electronic products.
2. Pharmaceutical industry
In pharmaceutical production and laboratory research, Class 10,000 clean room can effectively isolate the pollution source and ensure that the production process of drugs meets strict hygiene standards. Especially in the production of sterile drugs, Class 10,000 clean room is an indispensable equipment.
3. Medical industry
In the sterile operating room and specific treatment area of the hospital, Class 10,000 clean room is used to provide a clean medical environment, reduce the risk of surgical infection, and protect the safety of patients and medical staff.
4. Biotechnology
In biological experiments such as cell culture and genetic research, Class 10,000 clean room provides a stable clean environment for the experiment to ensure the reliability of the experimental results.
as an important clean environment equipment, Class 10,000 modular clean room can effectively meet the strict requirements of cleanliness in multiple industries. By following international standards such as ISO 14644, rationally designing and optimizing the structure, the Class 10,000 clean room has shown irreplaceable value in practical applications. With the continuous advancement of science and technology and the growth of industry demand, the technology of the Class 10,000 clean room will continue to innovate and promote the development of various industries to higher standards.