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Clean room classification

  • Author:Jason Peng

  • Cleanroom Engineering Technology Manager of Deiiang Company.

    Product R&D Manager of GDC Inc. Cleanroom Equipment Manufacturing Company.

    Executive Director of Guangdong Cleanroom Industry Association of China.

    Engaged in R&D of related products for 15 years, with rich relevant technical experience

  • 2024-10-20  |  Visits:

As a classification method for clean rooms, they are generally divided according to the shape of indoor airflow. According to this method, clean rooms can be roughly divided into the following three categories.


1. Vertical laminar flow type (downward flow method)

This is a method in which hepa or ULPA filters are installed on the ceiling, from the top plate directly down to the ground, and can provide Clean air to the clean room at the same speed. This equipment is large and expensive, but as A Clean Room, it is the best in terms of performance.

Vertical laminar flow type.jpg

summaryFeatures
Air outlet, filter locationCeiling (above 80) (Figure 3)Advantages:
●It is not affected by the number of people working in the room or the working status, and can ensure a high degree of cleanliness
●Because of vertical laminar flow, the Ventilation frequency is high, so a high level of cleanliness can be achieved in a short time
●There is almost no dust accumulation, and even if it is contaminated, it can be quickly restored
Disadvantages:
●High equipment cost
●High operating cost
●It is difficult to protect the area of the clean room
Air inlet locationSieve bar or perforated plate (Figure 3)
Airflow stateVertical laminar flow
Ventilation frequency (airflow velocity)250-650 times/h0.25m/s left
Temperature rangeright
Humidity range22℃ +1-3℃
Indoor and outdoor pressure differenceRH45% +5-10%
Required mechanical room-25Pa (0.5-2.5mmH20)
Building interior materialsThere are regulations
Difficulty of the projectRequires a high level of technology
Room size restrictionsNo special requirements
Room effective working areaCan get a large area
OperabilityGood
Operation costHigh
ManagementImplement high-level management




2. Horizontal laminar flow type (cross flow method)

This is a method in which HEPA or ULPA filters are installed on the wall plate, and clean air is provided from the wall to the opposite wall at the same speed. Because it is a horizontal laminar flow, the cleanliness of the downstream side is lower than that of the upstream side of the airflow. However, compared with the vertical laminar flow method, it has the characteristics of smaller equipment and lower cost.

Horizontal laminar flow type (cross flow method).jpg

summaryFeatures
Blow-out port, filter locationOn the wall on one side of the room (Figure 4)Advantages
●Dust accumulation and re-liberation caused by eddy currents and dead corners
●The cleanliness of the room is not affected by the number of workers and the working status.
Disadvantages
●A high level of cleanliness can be guaranteed in places close to the blowing layer, but the cleanliness will be reduced in places close to the suction layer.
●It is difficult to expand the clean room
●The equipment cost is not as high as the vertical type, but it is still expensive
●The improvement of the preparation room such as the cabinet, dressing room, air shower, etc. and
●Clean the work clothes should be paid full attention to,
Blow-in port locationThe wall opposite the outlet (Figure 4)
Airflow stateAlthough it is a horizontal laminar flow, the lower wind flow will gradually be polluted.
Ventilation frequency (airflow velocity)30-650 times/H (0.45m/s
Temperature range22℃ +1-3℃
Humidity rangeRH45% +5-10%
Indoor and outdoor pressure difference-25Pa (0.5-2.5mmH20)
Required mechanical roomMedium
Building interior materialsThere are considerable restrictions
Difficulty of the processRequires a slightly higher level of technology
Room size limitRestricted
Effective working surface of the roomRestricted
OperabilityThe movement of personnel is restricted
Operation costMedium
ManagementSlightly requires a higher level of management


3. Non-laminar flow type (conventional type)

Compared with the above-mentioned laminar flow forms, its equipment cost is much lower, but due to the appearance of non-laminar flow parts, the indoor airflow is turbulent, and the microparticles float in the air, making it difficult to ensure high cleanliness. M3.5 (100) and M4.5 (1000) occasions

In the occasions where the cleanliness level is required to reach M3.5 and M4.5, most of them can reach the laminar flow type

Non-laminar flow type (conventional type).jpg

summaryFeatures
Air outlet, filter locationFront end of air conditioning duct (Figure 5)Advantages:
● Simple and easy filter and air treatment
● Cheap equipment cost
● Easy to expand
● High level of cleanliness can be achieved by using a Clean bench
Disadvantages
● Indoor cleanliness will change due to the operator
● Eddy current and turbulence are easy to generate, and polluted particles may circulate indoors
● Due to the small number of ventilation times, it takes a long time to achieve the required cleanliness, and the power cost is high
● Pay full attention to the completeness of rooms such as cabinets, dressing rooms, and air showers, and the cleaning of work clothes, etc.
Air inlet locationSide on the floor (Figure 5)
Airflow stateProduce turbulence
Ventilation frequency (airflow velocity20-50 times/h
Temperature range22℃ +1-5℃
Humidity rangeRH50%+10%
Indoor and outdoor pressure difference25Pa(0.5-2.5mmH20l
Required mechanical roomSome restrictions
Building interior decoration materialsSome restrictions
Difficulty of the projectNo restrictions
Indoor size restrictionsRestricted
Effective working area of the roomNo restrictions on human movement
OperabilityLow cost
Operation costSlightly higher management level
ManagementSlightly requires a higher level of management

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