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What are the different types of fan filter units?

  • Author:Jason Peng

  • Cleanroom Engineering Technology Manager of Deiiang Company.

    Product R&D Manager of GDC Inc. Cleanroom Equipment Manufacturing Company.

    Executive Director of Guangdong Cleanroom Industry Association of China.

    Engaged in R&D of related products for 15 years, with rich relevant technical experience

  • 2025-02-10  |  Visits:

Fan Filter Units (FFUs): Comprehensive Guide

Essential components for cleanroom and controlled environment applications

What are Fan Filter Units?

Fan filter units (FFUs) are critical components in cleanroom and controlled environment applications, providing both filtration and airflow. They come in various types, each designed to meet specific requirements based on application, airflow needs, and filtration efficiency.

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Types of Fan Filter Units

1. hepa FFUs

Designed to filter out 99.97% of particles that are 0.3 microns in size or larger.

Applications: Pharmaceutical, biotechnology, and Semiconductor manufacturing cleanrooms.

2. ULPA FFUs

Capable of filtering out 99.999% of particles that are 0.12 microns and larger.

Applications: Medical and research labs requiring highest cleanliness levels.

3. Pre-Filter FFUs

Include a pre-filter stage that captures larger particles before they reach the main filter.

Benefits: Extends main filter life and improves overall efficiency.

4. Fan Filter Modules (FFMs)

Compact version that integrates a fan with a filter in a modular form.

Applications: Smaller cleanroom applications or localized areas.

5. Recirculating FFUs

Recirculate the air within a space, filtering and redistributing it.

Applications: Environments where continuous air cleaning is necessary.

6. Static FFUs

Non-dynamic units that rely on natural airflow without a fan.

Applications: Specialized applications where low airflow is sufficient.

FFU Airflow Modes

ModeDescriptionApplications
DownflowDelivers filtered air vertically downward, creating laminar airflowCleanrooms where uniform cleanliness is critical
horizontal flowDistributes Clean air parallel to the floorLaboratories and manufacturing areas
RecirculatingFilters and redistributes air within a spaceEnvironments needing continuous air cleaning

Filtration Efficiency

hepa filters

Capture 99.97% of particles 0.3 microns and larger

ULPA Filters

Achieve up to 99.999% efficiency for 0.12-micron particles

Note: Regular monitoring and replacement of filters are essential to maintain efficiency levels and prevent contamination.

Pollutants Removed by FFUs

  • Dust and Particulates: Captures airborne dust, fibers, and particulate matter
  • Microorganisms: Filters out bacteria, viruses, and fungi
  • Chemical Fumes: Adsorbs VOCs and other harmful gases
  • Allergens: Removes pollen, mold spores, and pet dander
  • Smoke and Odors: Filters out smoke particles and unpleasant odors
  • Static Charges: Some units can help reduce static electricity

Industry Applications

Pharmaceutical

Ensures sterile environments free from contaminants affecting drug quality

Semiconductor

Maintains ultra-Clean air to prevent particle contamination in microchips

Biotechnology

Provides controlled environments for research and development

Healthcare

Reduces airborne pathogens and allergens in hospitals and clinics

FFU Selection Guide

Selecting the right FFU involves considering:

  • Airflow mode requirements
  • Filtration efficiency needs
  • Specific application requirements
  • CleanRoom Classification
  • Type of pollutants to be filtered
  • Necessary airflow rates
  • Compatibility with existing systems

Standards Compliance: Ensure the selected unit adheres to relevant standards like ISO 14644 for cleanrooms.

Cleanroom Insiders Expert Team

Deiiang's expert team specializes in designing and constructing state-of-the-art cleanrooms tailored to meet diverse industry needs. With a focus on innovation and compliance, we deliver pristine environments that ensure operational excellence and product integrity.

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