Rapid roll-up door Air Shower - 2500W*3000D*2600H
Reference Price:US$7000.00-9500.00





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Summary
Rapid roll-up door Air Shower - 2500W*3000D*2600H
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Air Shower Detail
A cargo air showeris a specialized type of air shower designed to decontaminate goods, equipment, or materials as they enter a controlled environment, such as a cleanroom, pharmaceutical facility, or high-tech manufacturing area. Unlike standard air showers that are typically used for personnel decontamination, cargo air showers are intended to remove dust, particles, and other contaminants from larger items or shipments before they are brought into sterile or sensitive areas.
Key Features of a Cargo Air Shower
1. High-Pressure Air Jets: Cargo air showers use high-velocity air jets to blow away contaminants from the surface of cargo, boxes, or materials. These jets direct filtered air onto the cargo from multiple angles to ensure thorough decontamination.
2. HEPA/ULPA Filtration: The air used in cargo air showers is usually filtered through HEPA (High-Efficiency Particulate Air) or ULPA (Ultra-Low Penetration Air)filters to ensure that only clean air enters the system. These filters can capture fine particles as small as 0.3 microns (HEPA) or 0.12 microns (ULPA), effectively removing dust, bacteria, and other contaminants from the air and the cargo.
3. Automation: Cargo air showers are often equipped with automatic doorsand sensors to control airflow and minimize human interaction, ensuring that the process is as efficient and contamination-free as possible.
4. Size and Design: Unlike personnel air showers, cargo air showers are designed to accommodate larger items or pallets. They may be built with wider doors or even a pass-through conveyor systemto facilitate the movement of large shipments through the shower.
5. Controlled Environment: Many cargo air showers are integrated into systems where the air pressure is carefully controlled. They are often part of a positive-pressure environmentto prevent any contaminants from entering the clean area once the cargo has been decontaminated.
Applications
Pharmaceutical: Ensures that materials entering cleanrooms or sterile environments are free from particles and contaminants.
Food and Beverage: Used in facilities where cleanliness is critical, especially for handling packaging materials that may come into direct contact with food products.
Electronics Manufacturing: Prevents dust and particles from damaging sensitive electronic components or products.
Biotechnology and Labs: To maintain strict hygiene standards and avoid contamination of sensitive experiments or products.
Air Shower Parameter
Model | AL-GS-1800/S1 | AL-GS-1800/S2 | AL-GS-2000/S1 | AL-GS-200/S2 |
External Size | 1800*1500*2180 | 1800*3000*2240 | 2000*1500*2180 | 2000*3000*2180 |
(W*D*H)mm | ||||
Inner Size | 1300*1430*1980 | 1300*2930*1980 | 1500*1430*1980 | 1500*2930*1980 |
(W*D*H)mm | ||||
Air Shower Time | 0-99 seconds adjustable | |||
Door System | Manual or Automatically door system | |||
Electronic Lock | LCJ Electronic Lock (one door open, another door can not be opened) | |||
Filter Efficacy | ≥99.995% of Particles ≥0.3μm | |||
Lighting | 1 Recessed LED | 2 Recessed LED | 1 Recessed LED | 2 Recessed LED |
Power Source | 380V/50Hz, 3P; 220V 50/60Hz, 1P; (Special Requirements is welcome) |
Model | AL-GS-1800/S1 | AL-GS-1800/S2 | AL-GS-2000/S1 | AL-GS-200/S2 |
External Size | 1800*1500*2180 | 1800*3000*2240 | 2000*1500*2180 | 2000*3000*2180 |
(W*D*H)mm | ||||
Inner Size | 1300*1430*1980 | 1300*2930*1980 | 1500*1430*1980 | 1500*2930*1980 |
(W*D*H)mm | ||||
Air Shower Time | 0-99 seconds adjustable | |||
Door System | Manual or Automatically door system | |||
Electronic Lock | LCJ Electronic Lock (one door open, another door can not be opened) | |||
Filter Efficacy | ≥99.995% of Particles ≥0.3μm | |||
Lighting | 1 Recessed LED | 2 Recessed LED | 1 Recessed LED | 2 Recessed LED |
Power Source | 380V/50Hz, 3P; 220V 50/60Hz, 1P; (Special Requirements is welcome) |
Air Shower Structure
Rapid Roll-Up Door Air Shower Structural Description
Frame Construction:
Material: Stainless steel or powder-coated steel for durability and easy cleaning.
Structure: Reinforced frame for stability and longevity.
Doors:
Type: Rapid roll-up doors for quick and efficient operation.
Material: High-strength fabric or PVC for durability and transparency.
Mechanism: Automated with sensors for hands-free operation.
Airflow System:
Blowers: High-velocity fans to ensure effective decontamination.
Filters: HEPA or ULPA filters to capture fine particles.
Air Nozzles: Strategically placed for uniform airflow coverage.
Control Panel:
Interface: User-friendly touch screen or button controls.
Features:Adjustable air shower duration, emergency stop, and system diagnostics.
Air Shower Usage
Dual-Door Cargo Air Shower Usage Steps
Preparation
Ensure cargo is properly loaded onto a cart or pallet.
Verify that the air shower is operational and ready for use.
Entering the Air Shower
Open the entry door and move the cargo into the air shower.
Close the entry door securely to initiate the air shower cycle.
Air Shower Cycle
The air shower will begin its decontamination process automatically.
High-velocity air jets will blow off contaminants from the cargo surfaces.
The cycle duration is typically pre-set but can be adjusted if needed.
Exiting the Air Shower
Once the cycle is complete, the exit door will unlock.
Open the exit door and move the decontaminated cargo out of the air shower.
Close the exit door to reset the air shower for the next use.
FAQ
1. What are the best brands for goods air showers?
Some of the best brands for goods air showers include Terra Universal, CleanAir Solutions, and Esco. These brands are known for their reliability, efficiency, and adherence to industry standards.
2. How to ensure regulatory compliance for a goods air shower?
To ensure regulatory compliance for a goods air shower, regularly review and adhere to industry standards such as ISO cleanroom standards, and obtain relevant certifications like CE marking and UL certification. Conduct regular audits and inspections to maintain compliance.
3. How to replace filters in a cargo air shower?
To replace filters in a cargo air shower, first, turn off the air shower and ensure it is disconnected from the power source. Open the access panels, remove the old filters, and carefully install the new filters, ensuring they are properly seated. Finally, close the panels and reconnect the power.
4. How to improve the durability of a cargo air shower?
Improving the durability of a cargo air shower involves regular maintenance, using high-quality materials, and ensuring proper installation. Conduct routine inspections to identify and address wear and tear, and train staff on proper usage and maintenance procedures.
5. What are the materials used in a goods air shower?
Materials commonly used in goods air showers include stainless steel for the exterior and interior panels, aluminum for structural components, and high-efficiency particulate air (HEPA) filters for air purification. These materials ensure durability, cleanliness, and effective decontamination.
6. How to reduce energy consumption in a goods air shower?
To reduce energy consumption in a goods air shower, implement energy-efficient components such as variable frequency drives (VFDs) and energy-saving HEPA filters. Additionally, optimize the operation schedules and cycle times to minimize unnecessary usage.
7. How to retrofit a goods air shower into an existing facility?
Retrofitting a goods air shower into an existing facility involves assessing the available space and workflow, consulting with manufacturers to design a custom solution, and ensuring minimal disruption during installation. Proper planning and coordination are key to a successful retrofit.
8. How to implement a goods air shower in a new facility?
To implement a goods air shower in a new facility, include the air shower in the initial design and planning stages. Coordinate with architects and engineers to ensure proper placement and integration with other systems. Ensure compliance with industry standards and obtain necessary certifications.
9. What are the common applications of goods air showers?
Common applications of goods air showers include use in cleanrooms, pharmaceutical manufacturing, food processing, and semiconductor industries. They are essential for preventing contamination when transferring goods between controlled and non-controlled environments.
10. What are the power requirements for a double door air shower?
Power requirements for a double door air shower typically include a dedicated electrical circuit with appropriate voltage (usually 220V or 380V) and amperage, based on the specific model and manufacturer specifications. Ensure the facility's electrical system can support these requirements.
11. How to design a cargo air shower?
Designing a cargo air shower involves determining the size and capacity needed, selecting appropriate materials, and incorporating high-efficiency filtration systems. Work with experienced manufacturers to customize the design to meet specific operational and regulatory requirements.
12. How to ensure uniform airflow in a cargo air shower?
Ensuring uniform airflow in a cargo air shower involves regularly inspecting and cleaning the air nozzles, maintaining the filters, and calibrating the airflow control system. Proper installation and alignment of the air shower also contribute to achieving uniform airflow.
13. How to automate a cargo air shower?
To automate a cargo air shower, integrate programmable logic controllers (PLCs) and sensors to control and monitor the operation. Implement automated door systems and cycle controls to streamline the decontamination process and reduce manual intervention.
14. How to ensure proper sealing in a double door air shower?
Ensuring proper sealing in a double door air shower involves regularly inspecting and maintaining the door gaskets and seals. Use high-quality, durable sealing materials and ensure the doors are properly aligned to prevent air leaks and maintain pressure integrity.
15. What is the lead time for a cargo air shower installation?
The lead time for a cargo air shower installation typically ranges from 6 to 12 weeks, depending on the complexity of the design and the manufacturer's schedule. This period includes design, manufacturing, shipping, and installation.
16. What is a double door cargo air shower?
A double door cargo air shower is a decontamination system designed for transferring large items and pallets between clean and non-clean areas. It features interlocking doors and high-velocity air jets to ensure contaminants are effectively removed before entering a controlled environment.
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