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Rapid roll-up door Air Shower - 2200W*3000D*2600H

Reference Price:US$6000.00-8500.00

Short Description:

Cargo shower room is goods into the clean room necessary channel, it can reduce the goods in and out of the clean room brought about by the pollution problem, widely used in microelectronics, photoelectricity, semiconductor, medicine, food, chemical industry, aviation, automobile, printing, laboratories and other dust-free workshop and non-dust-free workshop, stepped cleanliness workshop, so as not to enter the clean room after the pollution brought to the clean room.

  • External dimension:
  • inner dimension: 700*650*1960
  • material: 304 stainless steel
  • Number of applicants: 6-8
  • thicknesses: 1.2mm
  • Number of fans: 4 sets*0.55Kw/set
  • Number of nozzles: 36
  • door closer: “Dorma“
  • electronic lock: “Luxgen” electric locks
  • weights: g50kg
  • Applicable area: USA Europe Malaysia Canada Middle East Indonesia
  • Product Certification: ASHRAE 110 ASTM E84 CAN/CSA C22.2 CE NFPA 45
  • customs code: 43534654

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Summary

Air Shower

Rapid roll-up door Air Shower - 2200W*3000D*2600H

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Air Shower Detail

A cargo air showeris a specialized type of air shower designed to decontaminate goods, equipment, or materials as they enter a controlled environment, such as a cleanroom, pharmaceutical facility, or high-tech manufacturing area. Unlike standard air showers that are typically used for personnel decontamination, cargo air showers are intended to remove dust, particles, and other contaminants from larger items or shipments before they are brought into sterile or sensitive areas.

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Key Features of a Cargo Air Shower

1. High-Pressure Air Jets: Cargo air showers use high-velocity air jets to blow away contaminants from the surface of cargo, boxes, or materials. These jets direct filtered air onto the cargo from multiple angles to ensure thorough decontamination.

2. HEPA/ULPA Filtration: The air used in cargo air showers is usually filtered through HEPA (High-Efficiency Particulate Air) or ULPA (Ultra-Low Penetration Air)filters to ensure that only clean air enters the system. These filters can capture fine particles as small as 0.3 microns (HEPA) or 0.12 microns (ULPA), effectively removing dust, bacteria, and other contaminants from the air and the cargo.

3. Automation: Cargo air showers are often equipped with automatic doorsand sensors to control airflow and minimize human interaction, ensuring that the process is as efficient and contamination-free as possible.

4. Size and Design: Unlike personnel air showers, cargo air showers are designed to accommodate larger items or pallets. They may be built with wider doors or even a pass-through conveyor systemto facilitate the movement of large shipments through the shower.

5. Controlled Environment: Many cargo air showers are integrated into systems where the air pressure is carefully controlled. They are often part of a positive-pressure environmentto prevent any contaminants from entering the clean area once the cargo has been decontaminated.

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Applications

  • Pharmaceutical: Ensures that materials entering cleanrooms or sterile environments are free from particles and contaminants.

  • Food and Beverage: Used in facilities where cleanliness is critical, especially for handling packaging materials that may come into direct contact with food products.

  • Electronics Manufacturing: Prevents dust and particles from damaging sensitive electronic components or products.

  • Biotechnology and Labs: To maintain strict hygiene standards and avoid contamination of sensitive experiments or products.

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Air Shower Parameter

ModelAL-GS-1800/S1AL-GS-1800/S2AL-GS-2000/S1AL-GS-200/S2
External Size1800*1500*21801800*3000*22402000*1500*21802000*3000*2180
(W*D*H)mm
Inner Size1300*1430*19801300*2930*19801500*1430*19801500*2930*1980
(W*D*H)mm
Air Shower Time0-99 seconds adjustable
Door SystemManual or Automatically door system
Electronic LockLCJ Electronic Lock (one door open, another door can not be opened)
Filter Efficacy≥99.995% of Particles ≥0.3μm
Lighting1 Recessed LED2 Recessed LED1 Recessed LED2 Recessed LED
Power Source380V/50Hz, 3P; 220V 50/60Hz, 1P;  (Special Requirements is welcome)
ModelAL-GS-1800/S1AL-GS-1800/S2AL-GS-2000/S1AL-GS-200/S2
External Size1800*1500*21801800*3000*22402000*1500*21802000*3000*2180
(W*D*H)mm
Inner Size1300*1430*19801300*2930*19801500*1430*19801500*2930*1980
(W*D*H)mm
Air Shower Time0-99 seconds adjustable
Door SystemManual or Automatically door system
Electronic LockLCJ Electronic Lock (one door open, another door can not be opened)
Filter Efficacy≥99.995% of Particles ≥0.3μm
Lighting1 Recessed LED2 Recessed LED1 Recessed LED2 Recessed LED
Power Source380V/50Hz, 3P; 220V 50/60Hz, 1P;  (Special Requirements is welcome)

Air Shower Structure

Rapid Roll-Up Door Air Shower Structural Description

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Frame Construction:

  • Material: Stainless steel or powder-coated steel for durability and easy cleaning.

  • Structure: Reinforced frame for stability and longevity.

Doors:

  • Type: Rapid roll-up doors for quick and efficient operation.

  • Material: High-strength fabric or PVC for durability and transparency.

  • Mechanism: Automated with sensors for hands-free operation.

Airflow System:

  • Blowers: High-velocity fans to ensure effective decontamination.

  • Filters: HEPA or ULPA filters to capture fine particles.

  • Air Nozzles: Strategically placed for uniform airflow coverage.

Control Panel:

  • Interface: User-friendly touch screen or button controls.

  • Features:Adjustable air shower duration, emergency stop, and system diagnostics.

Air Shower Usage

Dual-Door Cargo Air Shower Usage Steps

How to use the air shower

Preparation

  • Ensure cargo is properly loaded onto a cart or pallet.

  • Verify that the air shower is operational and ready for use.

Entering the Air Shower

  • Open the entry door and move the cargo into the air shower.

  • Close the entry door securely to initiate the air shower cycle.

Air Shower Cycle

  • The air shower will begin its decontamination process automatically.

  • High-velocity air jets will blow off contaminants from the cargo surfaces.

  • The cycle duration is typically pre-set but can be adjusted if needed.

Exiting the Air Shower

  • Once the cycle is complete, the exit door will unlock.

  • Open the exit door and move the decontaminated cargo out of the air shower.

  • Close the exit door to reset the air shower for the next use.

FAQ

1. How to enhance safety in a double door air shower?

Ensuring safety in a double door air shower involves several measures. Regular maintenance and inspections are critical to ensure that all components are functioning correctly. Additionally, implementing safety protocols such as emergency stops and clear user instructions can help prevent accidents. Training staff on proper usage and safety measures is also essential.


2. What are the dimensions of a standard cargo air shower?

A standard cargo air shower typically has dimensions that can accommodate large items and personnel. These dimensions can vary, but a common size is approximately 2000 mm in height, 1500 mm in width, and 3000 mm in length. Custom sizes are also available to meet specific facility requirements.


3. How to control contamination with a double door air shower?

Controlling contamination with a double door air shower requires a combination of proper design and operational practices. The air shower should be equipped with high-efficiency particulate air (HEPA) filters to capture airborne particles. Regularly replacing these filters and ensuring the air shower operates at the correct pressure and airflow are crucial. Additionally, establishing protocols for proper entry and exit can help maintain a contamination-free environment.


4. How to monitor the performance of a double door air shower?

Monitoring the performance of a double door air shower involves regular checks and maintenance. Key performance indicators include airflow velocity, filter condition, and overall system integrity. Implementing a routine inspection schedule and using monitoring equipment such as anemometers can help track these parameters. Additionally, keeping a log of maintenance activities and performance checks can ensure the system operates efficiently.


5. How to implement a goods air shower in a new facility?

Implementing a goods air shower in a new facility requires careful planning and coordination. First, assess the facility's layout to determine the optimal location for the air shower. Next, work with a supplier to select a model that meets your specific needs, considering factors such as size, capacity, and filtration requirements. Finally, ensure proper installation and provide training for staff on its operation and maintenance.


6. How to customize a goods air shower?

Customizing a goods air shower involves several steps. First, identify the specific needs of your facility, including size, capacity, and contamination control requirements. Work with a reputable manufacturer who can offer customization options such as adjustable airflow, specialized filters, and additional safety features. Custom designs can also accommodate unique spatial constraints or operational needs.


7. What is the role of a goods air shower in contamination control?

A goods air shower plays a crucial role in contamination control by removing particulate matter from goods and personnel before they enter a cleanroom or controlled environment. By using high-velocity air jets and HEPA filters, the air shower effectively dislodges and captures contaminants, thus maintaining the cleanliness and integrity of sensitive areas.


8. How to choose the right size for a double door air shower?

Choosing the right size for a double door air shower depends on the volume of goods and personnel that will pass through it. Consider the dimensions of items being transferred and the number of people using the air shower simultaneously. Consulting with a manufacturer to understand available size options and customization capabilities can help ensure a perfect fit for your facility's needs.


9. How to reduce downtime with a double door air shower?

Reducing downtime with a double door air shower involves regular maintenance and prompt addressing of any issues. Implementing a proactive maintenance schedule, including routine filter replacements and system checks, can prevent unexpected breakdowns. Additionally, staff training on proper usage and troubleshooting common problems can minimize disruptions.


10. How to minimize operational costs for a cargo air shower?

Minimizing operational costs for a cargo air shower can be achieved through several strategies. Regular maintenance to keep the system running efficiently and prevent costly repairs is essential. Investing in energy-efficient models and components can also reduce electrical consumption. Additionally, optimizing the air shower's usage schedule can prevent unnecessary operation and wear.


11. How does a goods air shower work?

A goods air shower works by using high-velocity air jets to remove contaminants from goods and personnel before they enter a cleanroom or controlled environment. The air jets dislodge particles, which are then captured by HEPA filters, ensuring that only clean air passes through. This process helps maintain the cleanliness and integrity of sensitive areas.


12. How to conduct a risk assessment for a double door air shower?

Conducting a risk assessment for a double door air shower involves identifying potential hazards and evaluating their impact. Start by examining the air shower's components, maintenance records, and operational procedures. Identify risks such as equipment failure, improper use, or contamination breaches. Develop mitigation strategies and ensure staff are trained to recognize and address these risks.


13. What is the lifespan of a double door cargo air shower?

The lifespan of a double door cargo air shower typically ranges from 10 to 15 years, depending on usage and maintenance. Regular upkeep, such as replacing filters and conducting routine inspections, can extend the lifespan. Additionally, following the manufacturer's guidelines for operation and maintenance is crucial for longevity.


14. How to select a goods air shower for my facility?

Selecting a goods air shower for your facility involves assessing your specific needs and working with a reputable supplier. Consider factors such as the size and volume of goods, contamination control requirements, and space constraints. Request product specifications and customization options to ensure the air shower meets your operational demands.


15. How to maintain a goods air shower?

Maintaining a goods air shower requires regular inspections and upkeep. Key maintenance tasks include:

  • Replacing HEPA filters periodically.

  • Checking and cleaning air nozzles.

  • Inspecting and maintaining the blower motor.

  • Ensuring the control system operates correctly.

Following a scheduled maintenance plan can prevent breakdowns and ensure optimal performance.


16. How to operate a double door cargo air shower?

Operating a double door cargo air shower involves following specific procedures. First, ensure the air shower is powered on and functioning correctly. Load the cargo and personnel, then close the doors securely. Activate the air shower cycle, allowing it to run for the recommended duration. Exit through the opposite door once the cycle is complete.


17. What are the health and safety guidelines for using a goods air shower?

Health and safety guidelines for using a goods air shower include:

  • Providing training for all users on proper operation.

  • Ensuring emergency stop buttons are easily accessible.

  • Regularly inspecting and maintaining the air shower.

  • Using personal protective equipment (PPE) as required.

Adhering to these guidelines helps prevent accidents and ensures the air shower operates safely.


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