Stainless steel air shower room configuration structure

• Top cover

• Door closer

• Suction cup lock

• Lighting

• Control panel

• Emergency switch

• Stainless steel door

• Stainless steel nozzle

• High efficiency filter

• Box

• Primary filter

• Specialized fan

• Stainless steel chassis

Air Shower Room Operation Steps

Preparation Before Entry:

• Ensure you are wearing appropriate cleanroom attire (e.g., gown, gloves, mask, hairnet).

• Remove any items that should not enter the cleanroom (e.g., personal items, bags).

• Check that the air shower room is clean and functioning properly.

Entering the Air Shower:

• Open the door to the air shower room (ensure the outer door closes securely behind you).

• Step inside the air shower chamber and make sure the door closes completely.

Activating the Air Shower:

• Press the button or activate the sensor to start the air shower. This may vary depending on the model of the air shower.

• Stay still and allow the high-velocity air jets to operate for the recommended duration (usually 10-30 seconds).

During the Shower:

• Keep your arms and body positioned to allow air to circulate around you effectively.

• Ensure that the air jets are directed at all areas of your clothing and body.

• Avoid moving excessively, as this can disrupt the airflow and reduce the effectiveness of the air shower.

Completing the Air Shower:

• Wait for the air shower cycle to complete. You may hear a timer or see a light indicator.

• After the cycle ends, the air shower will automatically turn off or prompt you to exit.

Exiting the Air Shower:

• Open the inner door of the air shower room after confirming it is safe (the outer door should remain closed).

• Step out into the cleanroom area, ensuring you do not touch surfaces until fully inside.

Post-Entry Protocol:

• Follow any additional cleanroom protocols (e.g., hand sanitization, equipment checks).

• If you notice any contamination or issues with the air shower, report it to the facility manager or cleanroom supervisor.

1. Is the power switch for the air shower functioning?

To determine if the power switch for the air shower is functioning, you can perform a simple test. First, check if the power indicator light is on. If the light is off, there may be an issue with the power supply, wiring, or the switch itself. You should also check the circuit breaker or fuse connected to the air shower to ensure it hasn’t tripped or blown. If everything appears to be in order, but the air shower still does not operate, the switch may require replacement or further inspection by a qualified technician.

2. Why is the air shower fan not working?

There are several reasons why the air shower fan may not be working. Common issues include a malfunctioning power supply, a blown fuse, or a defective fan motor. Additionally, ensure that the fan is not obstructed by debris or dust, which could hinder its operation. If the fan is still unresponsive after checking these factors, you may need to consult the user manual for troubleshooting tips or contact technical support for assistance.

3. Why is the wind speed of the air shower very small?

The wind speed of an air shower may be very small due to several factors. These can include:

• Clogged filters that restrict airflow.

• Incorrect fan settings that need adjustment.

• Mechanical issues within the fan motor.

To resolve the issue, check the filters for dirt or damage and clean or replace them as necessary. Additionally, ensure that the fan speed is set to the appropriate level for optimal performance. If the problem persists, a technician may need to inspect the fan motor for any defects.

4. Why does the air shower not blow air?

If the air shower does not blow air, it could be due to a few potential issues. First, check if the system is powered on and functioning properly. If the power indicator is off, there may be a power supply issue. Additionally, inspect the fan for any obstructions or mechanical failures. If the fan is operational but still not blowing air, the ductwork may be blocked or damaged, preventing airflow. In such cases, it’s advisable to have a professional evaluate the system to identify the root cause.

5. Why can't the air shower automatically sense the blowing shower?

An air shower may fail to automatically sense the blowing shower due to sensor malfunction or misalignment. These sensors rely on specific thresholds to detect airflow and initiate the shower process. Ensure that the sensors are clean and free from dust or debris, as this can impede their functionality. If cleaning does not resolve the issue, the sensors might need recalibration or replacement. Consult the user manual for further guidance on adjusting the sensor settings.

6. Why is the wind speed of the air shower very low?

The wind speed of the air shower may be low for several reasons. Common causes include:

• Blocked filters: Clogged filters can significantly reduce airflow.

• Fan motor issues: A malfunctioning motor may not generate adequate speed.

• Incorrect settings: The fan speed may be set too low for effective operation.

To rectify the issue, check and clean the filters regularly, inspect the fan motor for any mechanical problems, and adjust the settings accordingly. If the problem persists after these steps, it may require professional servicing.

7. What is a double blower air shower?

A double blower air shower is a specialized decontamination system that uses two blowers to create a high-velocity airflow. This design enhances the effectiveness of particle removal and ensures a more uniform distribution of air. Typically used in environments where high cleanliness levels are required, such as laboratories and cleanrooms, double blower air showers provide superior contamination control compared to single blower systems. They are engineered to deliver a consistent and powerful air stream, making them ideal for sensitive applications in various industries.

8. How does a double blower air shower work?

A double blower air shower functions by drawing in ambient air through filters, which remove contaminants before directing the air through two powerful blowers. These blowers create high-velocity airflow that is expelled through strategically placed nozzles, effectively dislodging particles from personnel or equipment entering the clean environment. The air shower typically operates in a designated chamber, where individuals must stand for a specified duration to ensure thorough decontamination before they enter the cleanroom. This process is crucial for maintaining sterile conditions and preventing cross-contamination.

9. What are the benefits of a double blower air shower?

The benefits of a double blower air shower include:

• Enhanced Contamination Control: The dual blower design provides stronger airflow, effectively removing more particles and contaminants.

• Increased Efficiency: The powerful airflow allows for quicker decontamination cycles, reducing waiting times for personnel.

• Improved Air Distribution: The configuration ensures uniform air distribution, enhancing the overall effectiveness of the decontamination process.

Thesefeatures make double blower air showers a preferred choice in environments where maintaining cleanliness is critical, such as pharmaceutical manufacturing, biotechnology labs, and semiconductor fabrication.

10. How do I install an air shower?

Installing an air shower involves several steps to ensure proper functionality and compliance with safety standards. Here’s a brief overview of the installation process:

• Select a Location: Choose a location that allows for adequate airflow and is close to the cleanroom entrance.

• Prepare the Site: Ensure the area is clean and level. Remove any obstructions that may interfere with installation.

• Connect Utilities: Install necessary utilities such as electrical connections and air supply lines as per the manufacturer's specifications.

• Mount the Unit: Securely mount the air shower according to the provided guidelines, ensuring it is stable and aligned.

• Test the System: Once installed, test the air shower to confirm that it operates correctly and meets airflow specifications.

Following these steps will help ensure a successful installation and optimal performance of the air shower.

11. What is the purpose of an air shower?

The primary purpose of an air shower is to decontaminate personnel and objects before they enter a controlled cleanroom environment. This is achieved by directing a high-velocity stream of filtered air over the surfaces of the person or item, effectively removing dust, particles, and microorganisms. Air showers play a crucial role in maintaining the integrity of clean environments, which is essential in industries such as pharmaceuticals, electronics, and food manufacturing. By minimizing contamination risks, air showers help ensure product quality and compliance with regulatory standards.

12. How effective is a double blower air shower for contamination control?

A double blower air shower is highly effective for contamination control due to its ability to generate a robust airflow that dislodges contaminants from surfaces. The high-velocity air stream created by two blowers significantly increases the overall decontamination efficiency compared to single blower systems. Studies have shown that double blower systems can reduce particulate counts by a substantial margin, making them a critical component in maintaining cleanroom standards. Furthermore, their efficiency in removing airborne particles helps ensure a sterile environment, which is vital for sensitive manufacturing processes.

13. What industries use air showers?

Air showers are utilized across various industries that require stringent contamination control. Some of these industries include:

• Pharmaceuticals: To prevent contamination in drug manufacturing processes.

• Biotechnology: Essential for maintaining sterile conditions in labs.

• Semiconductors: Critical for protecting sensitive electronic components from dust and particles.

• Food Production: To ensure hygiene in food processing areas.

• Aerospace: Used in clean environments for manufacturing and testing components.

These industries rely on air showers to uphold quality standards and regulatory compliance.

14. How much does a double blower air shower cost?

The cost of a double blower air shower can vary widely based on several factors, including size, features, and manufacturer. On average, prices range from $5,000 to $20,000. Custom configurations and advanced features may increase the overall cost. When budgeting for an air shower, it’s also important to consider installation costs and any necessary modifications to existing facilities. It’s advisable to obtain quotes from multiple suppliers to ensure competitive pricing and find a model that fits your specific needs.

15. What are the features of a high-quality air shower?

High-quality air showers typically come with several essential features, including:

• Efficient Filtration Systems: HEPA or ULPA filters that effectively remove contaminants from the air.

• Variable Speed Controls: Adjustable fan speeds to optimize airflow based on specific requirements.

• Durable Construction: Materials that withstand the rigors of frequent use, such as stainless steel or other corrosion-resistant materials.

• User-Friendly Controls: Intuitive interfaces for easy operation and monitoring.

• Safety Features: Emergency shut-off switches and safety interlocks to protect users.

These features contribute to the overall efficacy and reliability of the air shower in maintaining cleanroom standards.

16. Can an air shower be used in cleanrooms?

Yes, air showers are specifically designed for use in cleanrooms and are an integral part of contamination control strategies. They provide a critical barrier between uncontrolled environments and clean areas, effectively reducing the risk of particulate contamination. By utilizing an air shower before entering a cleanroom, personnel and materials can be decontaminated, ensuring that the cleanroom environment remains sterile and compliant with industry standards. Their effectiveness in maintaining cleanliness makes them essential in various applications within cleanroom facilities.

Is the power switch for the air shower functioning?

1.the power switch of the outer box of the air shower room;

2.the control panel of the box inside the air shower room;

3.the wind shower room on both sides of the outer box (here the power switch can prevent emergency cut off the power supply, effectively improve our personal safety). When the power indicator does not work, do not be afraid to re-check the above four air shower room power supply.

Why is the air shower fan not working?

the first time to check the air shower room outside the box body of the emergency switch is cut off, such as determining the cut off, gently pressed by hand, rotate to the right to let go.

Why is the wind speed of the air shower very small?

please be sure to check whether the 380V three-phase four-wire line is reversed, the general factory installation will have a dedicated electrician to connect the line; such as reversed air shower room line source, the light will lead to the air shower room fan does not work or reversal of the air shower room wind speed, the heavy will burn the entire air shower room circuit board; we do not want to lightly to replace the wiring.

Why does the air shower not blow air?

in addition to the above three points, but also need to check the air shower room box inside the emergency stop key is pressed, such as the emergency stop key for the color of the warp, the air shower room will not blow; to re-press the emergency stop key can work normally.

Why can't the air shower automatically sense the blowing shower?

check the air shower room box lower right corner of the light-sensing system, see whether the light-sensing device is installed correctly, such as the light-sensing two sides of the opposite and the light-sensing normal, it can automatically sense the blowing shower.

Why is the wind speed of the air shower very low?

please check the air shower room of the primary and high efficiency filter is too much dust, if so, please replace the filter. (The primary filter of the air shower room is generally replaced within 1-6 months, and the high efficiency filter of the air shower room is generally replaced within 6-12 months)