Automatic assembly line air shower-2500W*4000D*2600H
Reference Price:US$9500.00-11500.00




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Summary
Automatic assembly line air shower-2500W*4000D*2600H
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Air Shower Detail
The Automatic Assembly Line Air Shower is an innovative air purification system designed to uphold the highest cleanliness standards in manufacturing and cleanroom environments. This advanced unit efficiently removes contaminants from personnel and materials before they enter sensitive production areas, ensuring a sterile and safe working environment.
Key Features
High-Velocity Air Jets: Equipped with multiple high-speed air jets that deliver powerful streams of filtered air, effectively dislodging dust, particles, and contaminants from clothing and surfaces.
Multi-Stage Filtration System: Incorporates a comprehensive filtration system, including pre-filters and HEPA filters, to capture particles as small as 0.3 microns, ensuring that only clean air circulates within the air shower.
User-Friendly Controls: Features an intuitive interface with easy-to-use controls, allowing operators to adjust settings for airflow speed and shower duration based on specific operational requirements.
Touchless Operation: Designed with infrared sensors for hands-free activation, minimizing the risk of contamination from physical contact and enhancing overall hygiene.
Compact and Durable Design: Constructed from high-quality stainless steel, the air shower is built to withstand the rigors of industrial environments while maintaining a sleek and compact footprint for easy integration into existing assembly lines.
Applications
Automated assembly line air showers are ideal for product or raw material production lines in many industry sectors:
Pharmaceutical
Biotechnology
food processing
aerospace
electronics
It is especially useful in areas where maintaining a clean environment is critical to product quality and compliance with industry regulations.
Air Shower Parameter
Cargo air shower specifications size according to the user product specifications for customized production:
Model | AL-GS-1800/S1 | AL-GS-1800/S2 | AL-GS-2000/S1 | AL-GS-200/S2 |
External Size | 1800*1500*2180 | 1800*3000*2240 | 2000*1500*2180 | 2000*3000*2180 |
(W*D*H)mm | ||||
Inner Size | 1300*1430*1980 | 1300*2930*1980 | 1500*1430*1980 | 1500*2930*1980 |
(W*D*H)mm | ||||
Air Shower Time | 0-99 seconds adjustable | |||
Door System | Manual or Automatically door system | |||
Electronic Lock | LCJ Electronic Lock (one door open, another door can not be opened) | |||
Filter Efficacy | ≥99.995% of Particles ≥0.3μm | |||
Lighting | 1 Recessed LED | 2 Recessed LED | 1 Recessed LED | 2 Recessed LED |
Power Source | 380V/50Hz, 3P; 220V 50/60Hz, 1P; (Special Requirements is welcome) |
Model | AL-GS-1800/S1 | AL-GS-1800/S2 | AL-GS-2000/S1 | AL-GS-200/S2 |
External Size | 1800*1500*2180 | 1800*3000*2240 | 2000*1500*2180 | 2000*3000*2180 |
(W*D*H)mm | ||||
Inner Size | 1300*1430*1980 | 1300*2930*1980 | 1500*1430*1980 | 1500*2930*1980 |
(W*D*H)mm | ||||
Air Shower Time | 0-99 seconds adjustable | |||
Door System | Manual or Automatically door system | |||
Electronic Lock | LCJ Electronic Lock (one door open, another door can not be opened) | |||
Filter Efficacy | ≥99.995% of Particles ≥0.3μm | |||
Lighting | 1 Recessed LED | 2 Recessed LED | 1 Recessed LED | 2 Recessed LED |
Power Source | 380V/50Hz, 3P; 220V 50/60Hz, 1P; (Special Requirements is welcome) |
Air Shower Structure
The air shower room is composed of box, stainless steel door (steel plate baking paint door or color steel plate door with window), coarse filter, high efficiency filter, fan, static pressure box, nozzle interlocking controller, operation panel, sensing device and other major components.
The base plate of the air shower room is bent and welded by steel plate, with baking paint treatment and reinforcement, and the surface is made of stainless steel.
The box body is made of high-quality cold-rolled steel plate, the surface of electrostatic spraying or baking paint treatment, beautiful and generous, the bottom plate of the stainless steel plate made of friction-resistant, easy to clean.
The main material and external dimensions of the box can be customized according to customer requirements.
Air Shower Usage
Operation and Maintenance of Automatic Conveyor Belt Air Showers
Operation
Loading: Place goods on the conveyor belt.
Activation: Start the air shower system; it will automatically move goods through.
Air Shower: High-velocity air jets clean the goods.
Unloading: Collect goods at the end of the conveyor.
Maintenance
Regular Cleaning: Clean filters and air nozzles weekly.
Inspection: Check conveyor belt and mechanical parts monthly.
Filter Replacement: Replace HEPA filters every 6-12 months.
System Check: Conduct a full system diagnostic quarterly.
FAQ
1. What are the best brands for air showers?
Some of the best brands for air showers include Terra Universal, Clean Air Products, and Custom Air Products & Services. These brands are known for their high-quality construction, reliable performance, and compliance with industry standards, making them suitable for a variety of cleanroom applications.
2. What are the power requirements for an air shower?
The power requirements for an air shower typically range from 220V to 380V, depending on the model and features. Ensuring an appropriate power supply and electrical setup is crucial for the proper functioning of the air shower system.
3. What are the differences between cargo air showers and personnel air showers?
Cargo air showers are designed to decontaminate large items and equipment, featuring wider passages and stronger airflow to handle bulky objects. Personnel air showers, on the other hand, focus on decontaminating individuals entering cleanrooms, featuring compact design and targeted air jets for efficient particle removal.
4. What are the potential hazards of using air showers?
Potential hazards of using air showers include:
Noise Exposure: High levels of noise from blowers can cause discomfort or hearing issues.
Physical Injury: Improper use or maintenance can lead to injuries.
Electrical Risks: Electrical malfunctions can pose safety hazards.
Regular maintenance and proper usage protocols can mitigate these risks.
5. How to ensure air shower system compatibility?
To ensure air shower system compatibility, verify that the air shower meets the specific requirements of the cleanroom or facility, including dimensions, airflow rates, and decontamination standards. Consulting with manufacturers and professionals during the planning phase can help in selecting the right system.
6. What are the guidelines for air shower use in research facilities?
Guidelines for air shower use in research facilities include placing air showers at all entry points to clean areas, ensuring proper training for staff on usage procedures, and conducting regular maintenance checks. Compliance with regulatory standards and proper documentation are also crucial for maintaining cleanliness and safety.
7. What are HEPA filters in air showers?
HEPA filters in air showers are high-efficiency particulate air filters designed to capture at least 99.97% of airborne particles as small as 0.3 micrometers. These filters are essential in maintaining the cleanliness standards required in controlled environments by removing contaminants from the airflow.
8. How to ensure consistent performance of air showers?
Ensuring consistent performance of air showers involves regular maintenance, including filter changes, inspecting blower motors, and cleaning nozzles. Monitoring system performance through periodic testing and addressing any issues promptly also helps maintain efficiency.
9. What are the environmental impacts of air showers?
The environmental impacts of air showers include energy consumption and waste generation from filter replacements. To mitigate these impacts, opt for energy-efficient models and implement recycling programs for used filters and other components.
10. How to handle air shower emergency situations?
Handling air shower emergency situations involves:
Immediately shutting down the system if a malfunction occurs.
Evacuating personnel from the area if there is a risk of injury.
Contacting maintenance or technical support to address the issue.
Having a well-documented emergency response plan and training staff on procedures is crucial.
11. What are the advantages of automatic air showers over manual ones?
Automatic air showers provide consistent decontamination cycles, reducing the risk of human error. They improve efficiency by delivering uniform air jets that thoroughly remove contaminants, ensuring high standards of cleanliness.
12. How to improve air shower decontamination effectiveness?
Improving air shower decontamination effectiveness involves ensuring proper maintenance, such as regular filter replacements and system inspections. Adjusting air nozzle positions and airflow rates can also enhance particle removal efficiency.
13. Best practices for using cargo air showers.
Best practices for using cargo air showers include:
Ensuring proper placement for efficient workflow
Regularly maintaining and inspecting the system
Training staff on correct usage procedures
These practices help maintain effective contamination control for large items.
14. What are the key components of an air shower?
Key components of an air shower include:
Blower Units: Provide the high-velocity air jets.
HEPA Filters: Remove airborne particles.
Nozzles: Direct the airflow.
Control Panel: Manages the operation and settings.
These components work together to ensure effective decontamination of personnel and equipment.
15. What are the airflow requirements for air showers?
The airflow requirements for air showers typically range from 25 to 45 meters per second (m/s). This high-velocity airflow is essential for effectively dislodging and removing contaminants from surfaces, ensuring a clean environment upon entry.
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