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5 × 10M Class 7 Hardwall Cleanroom

Reference Price:US$8000.00-10500.00

Short Description:

Class 7 clean room cleanliness requirements are relatively low, usually used for some of the product quality requirements are not so strict manufacturing and processing. In the class 7 clean room, the number of particles in each cubic foot of air shall not exceed 7,

  • Anti-Static:
  • frames: Aluminum Profile
  • partition:
  • class:
  • size:
  • FFU: AC Fans
  • noise:
  • mobile pulley: Yes
  • Product Certification: ASHRAE 110 ASTM E84 CAN/CSA C22.2 CE NFPA 45
  • customs code:
  • production state: Production

Cleanroom

5 × 10M Class 7 Hardwall Cleanroom

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Summary

Cleanroom

5 × 10M Class 7 Hardwall Cleanroom

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Installation & Validation

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Cleanrooms Detail

1. Particle Count (Air Cleanliness):

The ISO 7 modular hardwall cleanroom standard defines the maximum number of particles allowed in the air based on particle sizes.

Particle Count Limits (for 1 cubic meter of air):

  • 0.5 µm particles: Maximum of 352,000 particles/m³

  • 1.0 µm particles: Maximum of 83,200 particles/m³

  • 5.0 µm particles: Maximum of 3,520 particles/m³

These limits ensure that the cleanroom meets specific cleanliness levels to prevent contamination during manufacturing processes or experiments.

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2. Air Changes per Hour (ACH):

The number of air changes per hour in an ISO 7 modular hardwall cleanroom is typically 30 to 60 ACH. This means the air in the room is exchanged 30 to 60 times per hour to maintain cleanliness and remove airborne particles.

This high rate of air exchange helps keep the concentration of particles low and maintains uniform air pressure and temperature.

3. Airflow and Pressure Control:

Laminar Flow: To prevent cross-contamination, airflow in an ISO 7 modular hardwall cleanroom is often directed in a laminar flow pattern, which means the air moves in a smooth, uniform direction, typically from ceiling to floor, minimizing turbulence.

Positive Pressure: The room is typically maintained under positive pressure relative to surrounding areas. This means air flows into the cleanroom but not out, preventing contaminants from entering the room.

Directional Airflow: The air can be filtered using HEPA (High-Efficiency Particulate Air) filters to trap particles down to 0.3 microns or smaller, further ensuring that the room meets the required cleanliness.

4. Temperature and Humidity Control:

Temperature: The temperature in an ISO 7 modular cleanroom is typically maintained within a range of 18°C to 22°C (64°F to 72°F), though this can vary depending on the specific application or requirements of the processes being performed in the room.

Humidity: The humidity level is often controlled within a range of 30% to 60% RH (relative humidity). Some industries (e.g., pharmaceuticals, electronics) may have more stringent humidity requirements, especially to prevent electrostatic discharge (ESD) or product degradation.


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Cleanrooms Airflow

  • Ventilation System

    The ventilation system of a clean room is the basis for maintaining a high level of cleanliness. This system usually consists of fans, filters and fresh air systems that work together to maintain the purity of the air inside the shed. Fans are responsible for bringing filtered air into the clean room, while filters, such as HEPA (High Efficiency Particulate Air) and ULPA (Ultra High Efficiency Particulate Air) filters, are used to intercept particles in the air. The fresh air system exhausts the old air from the shed and replenishes it with new filtered air to maintain pressure and cleanliness in the shed.

  • Positive Pressure Control

    Positive pressure control is one of the key features of a clean room, which means that the pressure of the air inside the clean room is higher than that of the outside environment. This setting effectively prevents contaminants from the outside from entering the cleanroom.

  • Filtration

    Filtration technology is a critical part of a clean room and ensures that airborne particles are effectively intercepted and filtered through a multi-stage filter system, such as primary, secondary and high efficiency filters.

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Cleanrooms Installation

Installation Steps

Pre-Preparation

  • Environment preparation: Ensure that the installation area is dry, ventilated and well lit, avoiding direct sunlight.

Material and tool preparation: prepare the required materials such as stainless steel plate, clean plate, etc., as well as tools such as screwdrivers, leveling tape and so on.

  • Preparation of construction personnel: Construction personnel need to wear protective equipment such as dust-free clothing, hats, masks and shoe covers to minimize contamination.

Foundation construction

  • Ground treatment: Ensure that the ground is level and firm, and if necessary, clean and disinfect the ground.

  • Wall construction: build walls, paste bricks and carry out waterproof treatment according to the design requirements.

Frame Installation

  • Section steel frame: use section steel to make the frame, ensure verticality and horizontality, and carry out anti-corrosion and anti-rust treatment.

  • Roof and wall plate installation: use purification board or other materials that meet the clean requirements to ensure the flatness of the roof and wall plate and the tightness of the joints.

Filtration system installation

  • High-efficiency filter: choose the right type of filter and install it according to the direction of airflow.

  • Air shower room and ultraviolet disinfection lamp: install air shower room and ultraviolet disinfection lamp to ensure the effectiveness of air purification.

Lighting and Electrical Construction

  • Lighting system: Installation of LED lamps and lanterns, etc. to ensure the waterproof and dustproof performance of lighting equipment and the uniformity of lighting.

  • Electrical system: Installation in accordance with national standards and industry requirements to ensure stable and safe power supply.

Installation of other facilities

  • Doors and windows installation: choose appropriate types of doors and windows, and use sealing materials to ensure sealing performance.

  • Ventilation equipment: install exhaust fans, air conditioners, etc. to regulate the temperature and humidity in the clean shed.

Cleaning and Acceptance

Upon completion of the installation, cleaning and acceptance work is carried out to ensure that the clean room meets the cleanliness requirements.

Precautions

  • Design requirements: Ensure that the design and specifications of the clean room meet the required cleanliness requirements and application scenarios.

  • Installation location: Choose an appropriate location for the installation of the clean room to avoid the presence of large amounts of dust, mold or other sources of contamination.

  • Cleaning and sanitizing: Ensure that the cleanroom itself is clean and sanitized prior to installation.

  • Power and electrical safety: Connect to the power supply correctly and ensure electrical safety.

  • Filter Replacement: Replace the filters in the Clean Shed on a regular basis, determining replacement intervals based on the environment in which they are used and the type of filter.

Cleanrooms Testing

  • Temperature Measurement Standards

    Temperature testing of the clean room should be carried out with high precision thermometers, and attention should be paid to the placement of the thermometers during testing to avoid the influence of external factors. In order to ensure the accuracy, it should be measured several times to take the average value.

  • Humidity measurement standard

    For humidity measurement, it is also necessary to use a high-precision hygrometer, and pay attention to the placement of the hygrometer to prevent external interference. As with temperature measurements, take the average of multiple measurements to improve accuracy.

  • Noise Measurement Standards

    Noise measurement should be carried out by using an accurate sound level meter, taking into full consideration of the environmental noise when testing, and improving the reliability of the data by taking the average value of multiple measurements.

  • Wind speed measurement standard

    Wind speed measurement must rely on accurate anemometers, and in the measurement, attention should be paid to choosing the appropriate measurement position to avoid the influence of local airflow. Averaging multiple measurements is also a key step in improving accuracy.

  • Air Quality Measurement Standards

    Air quality testing involves floating dust particles, ground settlement bacteria, falling bacteria and other aspects, you need to use the appropriate testing instruments, such as dust particle counters, etc., and in the appropriate location for multiple measurements in order to obtain an accurate average value.

  • Illuminance measurement standard

    Illuminance measurement should use professional illuminance meter, and pay attention to the location of the illuminance meter, so as to avoid interference from external light sources. Taking the average value of multiple measurements is also to ensure the accuracy of the data.

  • Testing equipment

    Clean room testing, commonly used instruments and equipment, including but not limited to the U.S. Lighthouse particle counter, the U.S. Emtek bacterial sampler, the Netherlands KIMO differential pressure meter, anemometer, air volume hood, noise meter, illuminance meter, temperature and humidity meter and so on.

  • Measurement standard parameters of clean room

    Measuring standard parameters of clean room cover wind speed, air volume, air change times, cleanliness, etc. Specific technical parameters and standards based on the "Clean Room Design Standards" GB50073-2001, "Hospital Outpatient Clean Room Engineering Construction Technical Standards" GB 50333-2002, "Microbiological Safety Laboratory Engineering Construction Technical Standards" GB 50346-2004, "Clean Room Engineering Construction Standards" GB 50346-2004, "Clean Room Engineering Construction Technical Standards" GB 50346-2004, "Clean Room Engineering Construction Standards" GB 50346-2004 GB 50346-2004, GB 50591-2010 and other standards for the construction and acceptance of clean room projects.

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