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Reference for clean workshop management specifications in pharmaceutical factories

  • Author:Jason Peng

  • Cleanroom Engineering Technology Manager of Deiiang Company.

    Product R&D Manager of GDC Inc. Cleanroom Equipment Manufacturing Company.

    Executive Director of Guangdong Cleanroom Industry Association of China.

    Engaged in R&D of related products for 15 years, with rich relevant technical experience

  • 2024-12-03  |  Visits:

1. Purpose

Establish regulations for personnel control and management in clean areas of pharmaceutical factories, strengthen and standardize the hygiene requirements of clean area staff, prevent irregular behaviors from causing pollution to products and the environment, ensure that products are produced in clean areas with corresponding cleanliness, and ensure product quality.

2. Scope

Applicable to all staff entering the clean area.

Pharmaceutical Cleanroom Standards

 

3. Basis for formulation

"Pharmaceutical Production Quality Management Standards (Revised in 2010)" and related documents.

4. Specific requirements

1.Individuals should take a bath, have a haircut, shave, trim their nails, change clothes, keep themselves clean, and develop good hygiene habits.

2. Smoking and eating are prohibited in production areas and storage areas.

 3.Non-production items such as food, beverages, cigarettes and personal medicines are prohibited. 

4.Food or food packaging cannot be brought into the production area. Valuables (mobile phones, wallets, etc.) should be stored in personal work cabinets for safekeeping. 

5.Mobile phones are prohibited in clean areas.

Dressing Procedure: Change shoes → wash hands and disinfect → wear clean tops and pants, shoe covers (first on then off), wear masks → enter buffer room and disinfect hands → clean area. 

When entering and leaving, close doors properly to maintain air pressure integrity.

  • Avoid loud noises, fighting or playing in clean areas

  • Maintain equipment: lubricate rotating parts, check circuits and replace worn components

  • Store tools and cleaning utensils at designated points with strict segregation

  • Conserve utilities (water/gas/steam) and close valves after use

After production completion, clean the area immediately. Minimize personnel presence to reduce contamination risks. Production managers and QA will conduct inspections with violations subject to HR disciplinary actions.

The specific violations are categorized as follows:

Violation DescriptionCategory
Bringing food, mobile phones and jewelry into production areaA
Not changing clothes/disinfecting per procedure when entering clean area
Wearing work clothes/shoes/hats outside workplace
Loud noises, quarrels or idle chatter during work
Unauthorized activities during work hours
Sleeping on Cleanroom floor in work clothes
Inadequate area clearance after work
Record tampering or destruction
Damaging floors or wasting process water
Sleeping at work or passive slackingB
Deviating from SOPs affecting product quality
Improper equipment operation causing damage
Delayed verification/training completion

Related Information

1. What are the cleanroom requirements for pharmaceutical manufacturing?

Users often seek information on specific cleanliness standards including air quality, particle counts, temperature, humidity, and pressure requirements.

2. What ISO Standards are applicable to pharmaceutical cleanrooms?

Relevant standards include ISO 14644-1 (particle concentration), iso 14644-2 (performance monitoring), and GMP guidelines.

3. How do pharmaceutical cleanrooms maintain contamination control?

Procedures include advanced air filtration, strict gowning protocols, and specialized cleaning regimens meeting industry standards.

4. What is the recommended airflow and pressure differential?

Requirements cover airflow velocity, air changes per hour (ACH), and maintaining positive pressure differentials to prevent contamination.

5. How often should Cleanrooms undergo certification?

Users need timelines for ISO compliance certification and re-validation to ensure ongoing regulatory compliance.

6. What are gowning and hygiene protocols?

Covers specific requirements for gloves, masks, lab coats, hand washing, and sanitation procedures to prevent contamination.

Cleanroom Insiders Expert Team

Deiiang's expert team specializes in designing and constructing state-of-the-art cleanrooms tailored to meet diverse industry needs. With a focus on innovation and compliance, we deliver pristine environments that ensure operational excellence and product integrity.

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