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Laboratory Clean Room Design Case Study:Precision Electronics R&D Facility

  • Author:Jason Peng

  • Cleanroom Engineering Technology Manager of Deiiang Company.

    Product R&D Manager of GDC Inc. Cleanroom Equipment Manufacturing Company.

    Executive Director of Guangdong Cleanroom Industry Association of China.

    Engaged in R&D of related products for 15 years, with rich relevant technical experience

  • 2025-05-28  |  Visits:

Introduction

When a global lithium-ion battery developer required ISO Class 5 Cleanrooms for next-gen solid-state electrolyte research, Deiiang engineered a contamination-controlled environment that reduced particle interference by 99.8%. This case analysis reveals how strategic design alignment with ISO 14644-1 and IEST standards enabled breakthrough R&D efficiency while cutting energy costs by 37%.

Industry-Specific Validation Standards

Electronics R&d Cleanrooms demand exceptional precision:

  • Particle Control: ≤3,520 particles/m³ (≥0.1µm) per ISO Class 5

  • ESD Protection: <10⁹Ω surface resistance (ANSI/ESD S20.20)

  • Environmental Stability: ±0.5°C temperature, ±3% RH fluctuations

  • Airflow Uniformity: 0.45 m/s ±15% vertical laminar flow
    Validation followed ISO 14644-3 testing protocols with third-party certification. GCC®️-certified monitoring systems ensured continuous compliance.

Critical Equipment Integration

Deiiang®️'s solution featured proprietary contamination-control technology:

CategoryDeiiang™ EquipmentPerformance Data
Air HandlingGCC®️ EC-Ventilation systemiso class 4 at 0.1µm (99.995% efficiency)
MonitoringDeii®️ Smart Particle Network0.01µm detection at 1m³/min flow
ESD ControlDeiiang™ Ionization Workstations±5V balance (MIL-STD-1686C)
DecontaminationGCC®️ VHP Pass-Through6-log reduction in 15 min cycle

Design Team:

  • Lead Product Designer: Deiiang Jason.peng

  • Senior Validation Specialist: Deiiang joebo.Wang

Technical Outcomes

  1. Contamination Control

    • 0.3µm particles maintained at <200/m³ (vs. 3,520 ISO limit)

    • Air recovery time: 42 seconds (ISO 14644-3 requires ≤90s)

  2. Energy Innovation

    • GCC®️ EC motors reduced HVAC energy consumption by 41%

    • Heat recovery wheels captured 68% of exhaust energy

  3. Operational Efficiency

    • Deii®️ monitoring cloud reduced validation labor by 65%

    • Modular walls enabled future expansion in 72 hours

Conclusion

This electronics cleanroom demonstrates how Deiiang™ integrated ISO 14644 standards with proprietary GCC®️ technology to achieve particle control 17x stricter than requirements. The solution reduced research interference incidents by 92% while achieving LEED Gold-equivalent sustainability metrics. Facilities requiring nanoscale precision should prioritize:

  • Multi-stage filtration with ULPA+ molecular filters
  • Real-time particle mapping systems
  • ESD-controlled work zones with continuous monitoring

Expert Verification: Design specifications validated per IEST-RP-CC012.3 & ISO 14698 biocontamination standards. Equipment performance certified by Deiiang joebo.Wang (ISO 14644 Lead Auditor #CA-11210).

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