Clean room modular wall systems

Clean room modular wall systems are essential in maintaining stringent environmental control in industries such as pharmaceuticals, biotechnology, and Electronics. These systems facilitate the creation of controlled environments that minimize contamination and ensure compliance with industry standards. At Deiiang Company, we specialize in providing innovative modular wall solutions tailored to meet specific clean room requirements. Our designs enhance operational efficiency and adaptability, making them an ideal choice for evolving industry needs.

Clean Room Modular Wall Systems

Clean room modular wall systems offer flexible and efficient solutions for creating clean environments. These systems are designed for easy assembly and disassembly, allowing for quick modifications and expansions.

Single Door

Single doors in modular wall systems are designed for easy access while maintaining clean room integrity. They are typically constructed from non-porous, easy-to-clean materials, ensuring minimal contamination risk.

Double Door

Double doors are ideal for high-traffic areas in clean rooms, allowing for the transportation of larger equipment and materials. These doors feature a robust design that minimizes air leakage, ensuring optimal control of the clean room environment. Customizable options are available, including hermetic seals and interlocks, which enhance contamination prevention and improve workflow efficiency. Our double doors comply with international standards, ensuring safety and reliability in critical environments.

Sliding Door

Sliding doors are an efficient option for clean rooms with limited space. Their design allows for smooth, unobstructed access while minimizing air exchange, essential for maintaining cleanliness.

Rolling Door

Rolling doors provide a space-saving solution for clean rooms, offering quick access to larger areas. Their durable construction ensures long-lasting performance in high-usage environments.

Modular Clean room wall Panels

Modular clean room wall panels are essential components in creating controlled environments. They provide flexibility, ease of installation, and compliance with cleanliness standards.

1. Key Features

Modular wall panels are made from high-quality materials that are both durable and easy to clean, ensuring a contamination-free environment.

2. Design and Customization

These panels can be customized to meet specific facility requirements, including various thicknesses and finishes. With options for insulation, soundproofing, and integration of electrical systems, our wall panels adapt to the unique needs of different industries. Additionally, they meet relevant standards such as ISO 14644, ensuring compliance with international quality requirements.

3. Installation and Maintenance

The installation process for modular wall panels is straightforward, often requiring minimal downtime. Their modular nature means that panels can be easily replaced or upgraded, simplifying maintenance and renovations. This adaptability contributes to the longevity and efficiency of clean room operations.

Clean room ceiling Modules

Clean room ceiling modules play a vital role in maintaining the integrity of controlled environments. These modules are designed to complement our modular wall systems, ensuring a seamless integration throughout the clean room. Constructed with non-porous materials that resist contamination, our ceiling modules are easy to clean and maintain.

Available in various configurations, these ceiling modules can incorporate air handling units, lighting, and other essential equipment while maintaining optimal airflow and cleanliness. The design allows for customizable access points for maintenance purposes, ensuring that essential systems remain functional without compromising the clean room environment.

Additionally, our ceiling modules comply with industry standards, such as ISO 14644 and GMP regulations, ensuring that your clean room meets the necessary safety and performance criteria. By investing in high-quality ceiling modules, you enhance the overall efficiency and effectiveness of your clean room operations.

Modular Clean Room Accessories

In a modular cleanroom, various accessories are used to support the design, functionality, and performance of the environment. Here's a breakdown of the main modular cleanroom accessories you mentioned:

1. Wall Panels

• Acrylic Panels:

• Acrylic panels are often used for the walls of cleanrooms for their optical clarity, allowing visibility into the cleanroom while maintaining a clean, smooth surface that is easy to wipe down. Acrylic is also lightweight, resistant to chemicals, and has good impact resistance. 

• Advantages: Transparency, durability, ease of cleaning, and resistance to light contamination.

• Applications: Cleanroom partitions, viewing windows, and control areas.

• PVC Soft Curtains:

• PVC soft curtains are a common choice for flexible partitioning in modular cleanrooms. These curtains are made from soft, transparent PVC material and provide easy access to various areas of the cleanroom while maintaining the integrity of the controlled environment.

• Advantages: Flexibility, easy to clean, costeffective, and quick to install. They can be used in entrances or to create temporary partitions.

• Applications: Entryway curtains, dividing spaces, or temporary walls in cleanrooms.

2. Doors and Windows

Cleanroom Doors:

Doors in cleanrooms are designed to prevent contamination while allowing easy access. They are typically made from stainless steel, aluminum, or composite materials that are easy to clean and maintain. They may also be equipped with interlocking systems to maintain air pressure and prevent contaminants from entering when the door is opened.

• Types: Manual doors, automatic sliding doors, interlocking doors, and passthrough hatchesfor small items.

• Features: Sealed edges, smooth surfaces, and contaminationresistant materials.

Windows:

Windows in cleanrooms are designed to allow visibility into the room while maintaining cleanliness. They are typically made of tempered glass or acrylic and installed within stainless steel or aluminum frames.

• Advantages: Optical clarity and the ability to observe processes without compromising the cleanroom environment.

• Applications: Observation windows, inspection windows, and viewing panels for workstations.

3. Purification Aluminum Profiles

Purification aluminum profiles are specialized frames or structural components used in modular Cleanroom designs. These profiles support the installation of HEPA/ULPA filters, ceiling panels, or other cleanroom fixtures. They are typically made from aluminum for its lightweight properties and resistance to corrosion.

• Advantages: Lightweight, resistant to corrosion, and structurally strong. These profiles ensure smooth integration with air filtration systems and other cleanroom components.

• Applications: Support structuresfor Cleanroom walls, filtration units, and ceiling panels.

4. FFU (Fan Filter Units)

FFUs are a critical component in maintaining the airflow and particulate control within the cleanroom. A fan filter unit is a combination of a fan and a HEPA or ULPA filter, which works together to provide continuous airflow and air filtration. FFUs are often mounted in the ceiling and can be adjusted to maintain the necessary air changes per hour (ACH) and cleanliness levels.

Advantages:

• Efficient filtration: Removes particulates and microbial contaminants from the air.

• Energyefficient: Designed to provide the required airflow with minimal energy consumption.

• Modular: FFUs can be added or moved depending on changes in cleanroom design or layout.

• Applications: Mounted in Cleanroom ceilings for airflow regulation, particle filtration, and maintaining positive pressure.

Summary of Modular Cleanroom Accessories

1. Wall Panels: Acrylic panels for visibility and PVC soft curtains for flexibility and easy access.

2. Doors and Windows: Cleanroom doors and observation windows made from stainless steel or acrylic for durability and contamination control.

3. Purification Aluminum Profiles: Structural supports for installing air filtration and ceiling systems.

4. FFU (Fan Filter Units): Integrated air filtration and airflow systems to maintain cleanliness and ensure proper air exchange.

These accessories play a crucial role in maintaining the air cleanliness, ease of access, and flexibility needed for various cleanroom applications. Each component is designed to support the integrity of the controlled environment, whether it’s for pharmaceutical production, Semiconductor manufacturing, or research and development.

Modular Clean Room Doors

Modular clean room doors are essential for maintaining the cleanliness of controlled environments while providing efficient access for personnel and equipment.

• Types of Doors

  Our modular clean room doors come in various designs including single, double, sliding, and rolling options, each tailored for specific Clean Room needs.

• Design Features

  Each door design features advanced sealing technologies to minimize air leakage and contamination risks. Our doors are constructed from non-porous materials that are easy to clean and maintain, ensuring compliance with stringent cleanliness standards.

• Compliance with Standards

  All our modular clean room doors are rigorously tested to comply with domestic and international standards, such as ISO 14644 and GMP regulations. This commitment to quality ensures that our products not only meet but exceed the expectations of clients in critical industries, reinforcing Deiiang Company's reputation as a leader in clean room technology. By integrating functionality, durability, and compliance, our doors contribute significantly to the overall efficiency and integrity of clean room environments.

Conclusion:

Modular cleanroom wall systems provide an efficient, flexible, and cost-effective solution for maintaining controlled environments. Their easy installation, customizability, and adaptability make them an ideal choice for industries that require strict contamination control while maintaining the ability to expand or modify the space as needed. These systems are particularly useful in industries like pharmaceuticals, biotechnology, and electronics, where environmental conditions are critical for product quality and safety.