What is the price of a modular clean booth?

Modular clean booths are specialized spaces designed to maintain controlled environments essential for various industries, including pharmaceuticals, Electronics, and biotechnology. The price of a modular clean booth can vary significantly based on specifications, cleanliness levels, and additional features. Understanding the factors that influence pricing is crucial for businesses looking to invest in cleanroom technology.

What is the price of a modular clean booth?

The price of a modular clean booth typically ranges from $10,000 to $100,000, depending on size, design, and functionality.

1. Factors Influencing Price

The cost of a modular clean room is influenced by materials, size, and complexity of design.

2. CleanRoom Classifications

The cleanliness level is determined by the class of cleanroom.

Class 10 to Class 100,000:Classification varies based on particle count per cubic meter.

Customization Options:Prices increase with specialized features like airlocks, monitoring systems, and custom airflow designs.

Installation Costs:Additional expenses may arise from installation, which can vary based on location and complexity.

3. Additional Features

Advanced features like automation, energy-efficient systems, and integrated monitoring can increase prices significantly.

4. Price Ranges

Modular clean booths can start from $10,000 for basic models while more advanced setups can exceed $100,000 based on specifications and compliance requirements.

List of relevant specifications and standards:

• ISO 14644

• FS209E

• EU GMP Guidelines

• IEST-RP-CC001

• ASTM E2394

• ASHRAE 170

Cleanliness Level of a Modular Cleanroom

The cleanliness level of a modular cleanroom is crucial for protecting sensitive processes from contamination. Cleanrooms are classified based on the maximum allowable particle concentration. Common classifications include ISO classes, ranging from ISO 1 (most stringent) to ISO 9.

A CleanRoom's classification is determined by its ability to maintain a specified particle count in the air. For instance, an ISO ISO 5 Cleanroom allows no more than 3,520 particles per cubic meter that are 0.5 microns or larger. This level of control is essential in industries like Semiconductor manufacturing and pharmaceuticals, where even minor contamination can lead to significant product failures or health risks.

The design and construction of a modular clean booth must adhere to these cleanliness standards, ensuring a controlled environment that meets the operational needs of the application. Regular monitoring, along with maintenance, is critical to sustaining the desired cleanliness level over time.

• ISO1

• ISO5

• ISO7

• ISO8

• ISO9

• FS209E Class 100,000

Dimensions of a Modular Clean Booth

Standard dimensions typically range from 10' x 10' to 20' x 20'.

Custom sizes are available to meet specific operational needs, from small units to large installations.

Height options vary but often range from 8 to 12 feet.

Modular designs allow for flexibility in dimensions, enabling businesses to scale their clean booths according to evolving requirements.

Shell Material of a Modular Clean Booth

The shell material significantly impacts durability, cleanliness, and maintenance.

Common Materials

Aluminum, stainless steel, and polymer materials are commonly used for clean booth construction.

Advantages of Different Materials

Aluminum is lightweight and resistant to corrosion, making it ideal for portable clean booths. Stainless steel, while heavier, offers superior durability and is easier to sanitize, ideal for pharmaceutical environments. Polymer materials provide excellent thermal insulation and can be molded into various shapes, accommodating custom designs. Each material's selection is based on the specific requirements of the application, such as weight, chemical exposure, or thermal insulation needs.

Material Compliance

All materials used in modular clean rooms must comply with industry standards for cleanliness and safety to ensure they do not contribute to contamination.

Maintenance Considerations

Proper maintenance of the shell material is essential for longevity. Depending on the material, cleaning protocols differ, necessitating a clear maintenance plan to uphold cleanliness standards.

Design Features of a Modular Cleanroom

Design features of a modular cleanroom play a critical role in functionality and compliance.

1. Modular Construction

2. Integrated HVAC Systems

3. High-Efficiency Particulate Air (HEPA) Filters

These features ensure a controlled environment, with modular construction allowing for flexible layouts. Integrated HVAC systems maintain temperature and humidity while HEPA filters remove particulate contamination effectively. Compliance with international and domestic standards, such as ISO 14644, is essential during the design process to meet industry regulations and ensure the cleanroom's efficacy.

Common Problems During the Installation of a Modular Cleanroom

Installing a modular cleanroom can present challenges that impact the overall effectiveness and compliance of the facility.

1. Environmental Considerations

The installation site must be evaluated for environmental factors that could affect Cleanroom performance.

2. Space Constraints

Content 1:Space limitations can complicate installation, making it difficult to maneuver large components.

Content 2:Inadequate planning can lead to inefficient layouts, impacting workflow and compliance.

Content 3:It’s crucial to assess the site’s dimensions and potential obstacles to ensure that the cleanroom fits and operates effectively.

3. Compliance Issues

Regulatory compliance is vital, and failure to adhere to cleanliness standards during installation can lead to significant issues. Proper documentation and adherence to industry standards, such as ISO 14644, should be a priority throughout the installation process.

4. Integration of Systems

Ensuring that all systems, including HVAC, electrical, and monitoring equipment, are properly integrated can be complex. These systems must work seamlessly to maintain the cleanroom's conditions, requiring careful planning and execution.

Deiiang Company Case Introduction:

At Deiiang Company, we pride ourselves on our expertise in cleanroom technology. Our commitment to quality and compliance ensures that every modular cleanroom we design and install meets rigorous standards and client specifications. With years of experience, we provide tailored solutions that address common installation challenges, reinforcing our reputation as a leader in the cleanroom industry. Our expert team is dedicated to delivering innovative cleanroom solutions that enhance operational efficiency and ensure product integrity.

This article provides a comprehensive overview of the pricing of modular clean booths, their specifications, cleanliness levels, dimensions, shell materials, design features, and common installation challenges. For businesses seeking to invest in cleanroom technology, understanding these aspects is essential for making informed decisions that align with industry standards and operational needs.