Class 100, Class 1000, and Class 1000 Cleanroomsdefine specific levels of air cleanliness based on the maximum allowable concentration of airborne particles. Governed by the ISO 14644-1 international standard, these classifications are fundamental for industries requiring contamination control.
- no more than 100 particles (≥0.5 microns in size) per cubic foot of air. This is the cleanest environment of these three classes. It's critical for highly sensitive processes like Semiconductor lithography, advanced microElectronics manufacturing, and certain sterile pharmaceutical filling operations where even microscopic contaminants cause defects or failures.
- no more than 1,000 particles (≥0.5 microns) per cubic foot. A step down from Class 100, it's widely used in pharmaceutical manufacturing (non-sterile), medical device assembly, precision optics, and high-quality electronics assembly. It provides stringent control for processes needing high purity.
- Class 10000 Cleanroom: Allows no more than 10,000 particles (≥0.5 microns) per cubic foot. This class offers a controlled environment suitable for less sensitive tasks like device testing, packaging within cleaner environments, some mechanical assembly, and lower-tier electronics work. It's often a cost-effective solution where extreme cleanliness isn't paramount.
Q: Why should I care about these classifications for my facility?
Jason Peng, Deiiang® Lead Designer: Picture your smartphone assembly line - one dust particle can ruin a $1,000 chip. Our Deiiang™ ISO 5 (Class 100) rooms maintain air 100x cleaner than a hospital OR. How? With GCC® certified vertical laminar flow and 300+ air changes/hour.
© Deiiang Project #CN2023-MEMS | GCC® Certification No.DEII-88765
Q: How does Deiiang® ensure compliance during verification?
Joebo Wang, Deiiang® Senior Validation Specialist: Last month at a vaccine lab, our Deii™ sensors caught 22% higher particles during operational state vs at-rest. We fixed it by recalibrating the:
- HEPA filter sealant using Deiiang™ laser scanning
- Airflow velocity to 0.45m/s ±5% (iso 14644-1 requirement)
- Pressure differentials between zones
Result: Passed FDA audit with zero observations - saving $350K in potential downtime.Project Report #DEII2024-BIO
Classification | ISO Equivalent | Particles/m³ (≥0.5μm) | Typical Applications |
---|---|---|---|
Class 100 | ISO 5 | ≤ 3,520 | Microchip manufacturing, sterile fill lines |
Class 1,000 | iso 6 | ≤ 35,200 | IV compounding, medical device assembly |
Class 10,000 | iso 7 | ≤ 352,000 | Vaccine packaging, pharmaceutical warehousing |
Data source: ISO 14644-1:2015 Annex A | Validation Protocol: GCC® Chapter 4