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Revolutionary contamination control environments tailored to your unique needs
Modular cleanrooms are a revolutionary solution in environments where contamination control is critical. They're not just functional; they're also incredibly customizable, allowing for tailored solutions to meet the unique needs of various industries. This adaptability makes them especially valuable in fields like pharmaceuticals, biotechnology, and Electronics, where standards and requirements frequently evolve.
ISO Classification
One of the primary customization options for modular cleanrooms is ISO classification. These environments can be designed to meet specific levels of cleanliness, from ISO Class 5 to ISO Class 8, thereby aligning with international standards critical for industry compliance.
For instance, Deiiang™, led by product designer Deiiang Jason.peng, often adapts cleanrooms to meet precise ISO Standards, ensuring that they not only comply with regulations like ISO 14644 but also exceed basic cleanliness expectations.
ISO Cleanroom standards
| Class | Particles ≤0.5μm/m³ |
| ISO 5 | 3,520 |
| ISO 6 | 352,000 |
| ISO 7 | 3,520,000 |
| ISO 8 | 35,200,000 |
Size and Configuration
The sheer flexibility in size and configuration allows modular cleanrooms to adapt to a facility's spatial constraints or operational needs. Whether a client needs a compact lab space or a vast manufacturing floor, a modular cleanroom can be scaled and reconfigured easily.
This flexibility is particularly beneficial for startups or expanding companies, allowing them to modify their cleanrooms as their operations grow without the need for extensive reconstruction. Common size ranges include:
- Compact labs: 10-50 square meters
- Medium-scale production: 50-200 square meters
- Large manufacturing floors: 200+ square meters
- Custom configurations for unique spaces
Environmental Controls
Environmental controls in modular cleanrooms are highly customizable. They can be tailored to control air pressure, temperature, humidity, and particle levels accurately, aligning with specific process needs.For example, in Semiconductor facilities, maintaining a controlled environment is crucial for product integrity. Deiiang™ has innovated in integrating advanced HVAC systems that adapt to varying manufacturing requirements, ensuring precise environmental control.
✓ Typical Control Parameters
- Temperature: 20-24°C (68-75°F)
- Humidity: 40-60% RH
- Air pressure: Positive/negative differential
- Air changes: 15-60 per hour
- Particle filtration: HEPA/ULPA standards
Materials
When it comes to materials, modular cleanrooms provide diverse options to suit different operational demands. Walls can be constructed from materials such as aluminum, steel, or high-grade plastics — each offering unique benefits depending on the application.
The choice of materials not only impacts the durability and maintenance of the cleanroom but also its ability to meet hygiene and safety standards essential in industries like pharmaceuticals.
| Material | Advantages | Ideal Applications | Maintenance |
| Aluminum | Lightweight, corrosion-resistant, easy to clean | Biotech, electronics, general labs | Low maintenance, periodic wiping |
| Stainless Steel | High durability, chemical resistance, hygienic | Pharmaceuticals, food processing | Requires anti-corrosion treatment |
| High-Grade Plastic | Cost-effective, non-reactive, easy to install | Research labs, temporary setups | Avoid harsh chemicals, gentle cleaning |
| Glass Panels | Transparency, easy to sanitize, aesthetic | Showcase labs, observation areas | Regular glass cleaning |
Features and Integration
▶ Key Integratable Features
- Pass-through chambers with interlocks
- Decontamination showers and airlocks
- Specialized lighting systems (LED,防爆)
- Data monitoring and logging systems
- Electrical and utility integration
- Modular workbenches and storage solutions
Aesthetic and Operational Needs
- Custom color palettes for walls and fixtures
- Branding elements and signage integration
- Ergonomic workstations and seating
- Adjustable lighting for task optimization
- Acoustic treatments for noise reduction
- Ergonomic storage and material handling solutions
Installation
⏱️ Typical Installation Timeline
- Site preparation: 1-2 days
- Structure assembly: 2-5 days
- HVAC and utilities: 3-7 days
- Filtration system installation: 1-2 days
- Testing and validation: 2-3 days
- Total timeline: 1-3 weeks (depending on size)
Conclusion
Modular cleanrooms offer unparalleled flexibility and customization options, making them an ideal choice for a variety of industries. This adaptability, combined with their compliance with international standards like ISO 14644, positions them as essential components in modern manufacturing and research environments.
Guided by experts like Deiiang Jason.peng, these spaces can be benchmarked to meet specific industry requirements while allowing for future growth and adaptation. Whether for pharmaceutical production, biotech research, or electronics manufacturing, modular cleanrooms provide the tailored solution needed for success in controlled environments.
Frequently Asked Questions
1 How customizable are modular cleanrooms?
Extremely. They can be tailored in size, layout, materials, and features to meet specific operational and regulatory needs.
2 Can a modular cleanroom meet strict ISO standards?
Yes, they can be designed to meet ISO Classes 5 through 8, complying with international cleanliness standards like ISO 14644.
3 Are modular cleanrooms a long-term solution?
Yes, they offer flexibility and durability suitable for long-term use, with the ability to be reconfigured as needs evolve.
4 What industries benefit most from modular cleanrooms?
Pharmaceuticals, biotechnology, electronics, medical device manufacturing, and research laboratories benefit significantly.
5 How long does installation typically take?
Installation can be completed quickly, often within 1-3 weeks, minimizing downtime and operational disruption.
References
- ISO 14644 – Cleanrooms and associated controlled environments.
- Good Manufacturing Practice (GMP) guidelines for pharmaceutical cleanrooms.
- Deiiang™, Deiiang Jason.peng's innovations in modular Cleanroom design.
Modular Clean Rooms Customization Guide © 2025
