Relocating Modular Cleanrooms

A Practical Guide by Deiiang™ and Product Designer Deiiang Jason.peng

Modular cleanrooms offer the unique advantage of being relocatable, providing flexibility that traditional cleanroom setups cannot match. Whether upgrading facilities, changing locations, or repurposing existing spaces, understanding the relocation process is essential. This guide outlines the steps and considerations involved in safely and efficiently moving modular cleanrooms, leveraging insights from industry leader Deiiang™ and the expertise of product designer Deiiang Jason.peng.

Pre-Disassembly Labeling

Before beginning the disassembly process, it is crucial to label each component accurately. This step ensures that during reassembly, all parts fit together seamlessly, preserving operational efficiency.

Deiiang™ Labeling System

Use alphanumeric codes for each component
Schematic diagrams for layout reference
Color-coding for different system types
Digital documentation backup

Pro Tip from Deiiang Jason.peng: "Create a labeling map that correlates physical labels with digital schematics. This dual-system reduces reassembly errors by 65% compared to traditional methods."

Disassembly Process

1Wall Panel Disassembly

Carefully remove wall panels, ensuring they are stored securely to prevent damage. Panels should be labeled according to their position in the layout for easy reinstallation.

2Ceiling Tile Removal

Ceiling tiles require delicate handling to maintain their integrity. Each tile should be marked and stored flat to avoid warping or damage.

3HVAC System Disassembly

The HVAC units must be disconnected systematically, taking care to preserve ductwork configurations that can affect airflow. Maintain a detailed sketch for accurate reassembly.

4Ventilation Ductwork Removal

Ventilation ducts should be marked before removal to ensure they are reinstalled with the correct orientation and connections. Use color codes for different duct types.

5Lighting Fixture Disassembly

Carefully remove lighting fixtures, ensuring to label electrical connections to avoid confusion during reinstallation. Document wire color codes and terminal positions.

6Equipment Disconnection

Equipment should be disconnected as per manufacturer guidelines to prevent damage. Each piece should be labeled and documented with its original setup specifications.

cleanroom air shower Equipment Disconnection

Component	Labeling Method	Storage Requirement	Special Tools
Wall Panels	Alphanumeric + layout diagram	Vertical storage with padding	Panel lifter
Ceiling Tiles	Position marker + color code	Flat storage in labeled trays	Vacuum lifter
HVAC Units	System diagram + part numbers	Climate-controlled environment	Specialized HVAC tools

Installation Process

Reassembly Steps

Review labeling documentation and schematic diagrams
Set up the floor grid according to the original layout
Install wall panels starting from the corner reference points
Reassemble ceiling structure and install tiles in sequence
Reconnect HVAC system using layout sketches
Install lighting fixtures and verify electrical connections
Reinstall equipment and calibrate according to specifications

! Critical Checkpoints

Airflow direction matching original design
Electrical grounding continuity
Panel seal integrity testing
HVAC filter installation confirmation

Modular clean room installation and construction

Post-Installation Testing Protoco

1 Airflow Testing

Measure airflow velocity and pattern to ensure compliance with cleanroom class requirements.

2Pressure Testing

Verify positive/negative pressure differentials to prevent cross-contamination.

3Particle Counting

Conduct airborne particle testing to ensure iso class compliance.

4Environmental monitoring

Check temperature, humidity, and lighting levels for operational consistency.

Conclusion: Mobilizing Cleanroom Efficiency

The ability to relocate modular cleanrooms offers significant flexibility and cost-saving potential. By adhering to systematic disassembly and reassembly processes, and utilizing expert guidelines from Deiiang™, businesses can maintain operational integrity with minimal downtime. This adaptability underscores the value of modular cleanrooms as strategic assets in dynamic industrial environments, demonstrating their capacity to evolve alongside growing and changing business needs.

Key Takeaways